210 SERIES BRAKES
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CALIPER DISC BRAKES 210 SERIES BRAKES engineered for long life with OVER 60 YEARS OF PROVEN PERFORMANCE

OVER 60 YEARS OF PROVEN PERFORMANCE Since 1954, Tolomatic has been manufacturing caliper disc brakes for industrial and off-highway applications in Spring Applied, Pneumatic, Hydraulic, Mechanical, and Hydraulic/Mechanical combinations. With hundreds of models to choose from, Tolomatic brakes meet the challenge of the most demanding applications. ENDURANCE TECHNOLOGYSM Every Tolomatic brake is designed and built with Endurance TechnologySM. Material selection, from seals to castings, and every other design element is optimized for long life and excellent performance. The result is the best...

210 SERIES BRAKES: APPLICATIONS A leading manufacture of ground support vehicles utilizes the mechanical version of the 210 in its towbarless towing tractor. It delivers reliable long lasting stopping power in a small wheel base with parking maneuverability. "We have been using the Tolomatic ME210 mechanical brake for almost 6 years now. We are very pleased with the robust design and torque capability of the unit. This was the only brake that fit our profile constraints and the performance results have exceeded our expectations." Chuck Pugh, Service Manager Lektro Inc. In the underground...

210 SERIES CALIPER DISC BRAKES Look for this endurance technology symbol indicating our durability design features HYDRAULIC SERIES DUAL PISTON DESIGN • High torque in a low profile • Booted automotive-style piston seals out contaminants HYDRAULIC/MECHANICAL SERIES AUSTEMPERED DUCTILE IRON CASTING • Twice the strength of ductile iron • 10% lighter than steel • Able to accommodate high pressure and high torque • Long life performance

TOLOMATIC…OVER 60 YEARS OF PROVEN PERFORMANCE STANDARD FEATURES INCLUDE: • Fits inside an 8-inch wheel • Accommodates 6- to 10-inch discs • EPR seals • Replaceable, high-grade friction material • Quick change friction material • Universal mounting bracket for easy installation MECHANICAL SERIES What is Endurance TechnologySM? Every Tolomatic brake is designed and built with Endurance Technology. Material selection, from castings to seals and every design element is optimized for long life and excellent performance. The result is the best performing brakes on the market today.

(For use with a 1/4" Fixed Disc) WEIGHT: 3.7 lbs (1.68 kg) MAXIMUM LEVER FORCE: 200 lbs (90.7 kg) RIGHT-HAND MODEL: 0786-0100 LEFT-HAND MODEL: 0786-0101 PERFORMANCE DATA DISC DIAMETER 59L DISC SIZING EQUATIONS: STATIC (PARKING) TORQUE (in-lbs) = 6.0 x BRAKING RADIUS (in) x LEVER FORCE (lbs) BRAKING RADIUS = [DISC DIAMETER x 0.54] - 0.93" X = [DISC DIAMETER x 0.54] - 2.33" dTolomatic EXCELLENCE IN MOTION,

SINGLE ACTING WITH FLOATING BRACKET (For use with a 1/4" Fixed Disc) WEIGHT: 4.5 lbs (2.04 kg) MAXIMUM PRESSURE RATING: 2000 PSI RIGHT-HAND MODEL: 0786-0300 LEFT-HAND MODEL: 0786-0301 DISC DIAMETER BOTH SIDES Disc ft dTolomatic EXCELLENCE IN MOTION,

SINGLE ACTING WITH FLOATING BRACKET (For use with a 1/4" Fixed Disc) WEIGHT: 5.2 lbs (2.36 kg) MAXIMUM PRESSURE RATING: 2000 PSI MAXIMUM LEVER FORCE: 200 lbs (90.7 kg) RIGHT-HAND MODEL: 0786-0200 LEFT-HAND MODEL: 0786-0201 STATIC TORQUE DYNAMIC TORQUE DISC DIAMETER DISC SIZING EQUATIONS (HYDRAULIC): DYNAMIC TORQUE (in-lbs) = 1.72 x BRAKING RADIUS (in) x PRESSURE (PSI) STATIC (PARKING) TORQUE (in-lbs) = 0.862 x BRAKING RADIUS (in) x PRESSURE (PSI) BRAKING RADIUS = [DISC DIAMETER x 0.54] - 0.93" X = [DISC DIAMETER x 0.54] - 2.33" DISC SIZING EQUATIONS (MECHANICAL): STATIC (PARKING) TORQUE...

APPLICATION DATA Use this form to request engineering assistance. The data you furnish will enable us to understand your application and recommend* the proper braking equipment. When available, please attach prints or dimensional drawings. Fax to: (763) 478-8080, Email to: help@tolomatic.com, or Mail to: TOLOMATIC, INC., 3800 County Road 116, Hamel, MN 55340 CONTACT NAME:_______________________________________________________ MODEL OR PROJECT REFERENCE DESCRIPTION OF VEHICLE BRAKES WILL BE USED ON: B. GENERAL APPLICATION DATA PLEASE CONTACT FACTORY DESIRED ACTUATION: ■ Mechanical ■ Spring...

LINING LIFE FORMULAE Determine available pressure and / or lever force Calculate required torque Calculate heat dissipation Determine maximum disc diameter Determine type of brake power Determine life expectancy of linings CALCULATION OF TORQUE REQUIRED CALCULATING SERVICE LIFE OF LINING(S) The lining life per cubic inch shown by the curve in Figure 1 (page 11) is based on horsepower hours. To find the life in hours of lining(s): (Primarily for tensioning-constant slip applications) To find the life in stops of lining(s): When a rotating mass is brought to rest, the kinetic energy removed...

www.tolomatic.com/210brake CUBIC INCHES OF WEARABLE FRICTION MATERIAL OF CALIPER CAM TRAVEL DATA ME210 Calipers 1. Initial cam position, 40° from line parallel to rotor. 2. 20° cam travel with .041 nominal total gap. 3. 112° maximum travel from initial position. 4. .27" maximum displacement from initial position. dTolomatic EXCELLENCE IN MOTION,

THE TOLOMATIC DIFFERENCE What you expect from the industry leader: EXCELLENT CUSTOMER SERVICE & TECHNICAL SUPPORT Our people make the difference! Expect prompt, courteous replies to all of your application and product questions. INDUSTRY LEADING DELIVERIES Tolomatic continues to offer the fastest delivery of standard catalog products. Modified and custom products ship weeks ahead of the competition. INNOVATIVE PRODUCTS From standard catalog products... to modified products... to completely unique custom products, Tolomatic designs and builds the best solutions for your challenging...