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Servo presses in forging applications

Servo presses in forging applications
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Servo presses in forging applications - 1

forging applications ServoDirect Technology

Servo presses in forging applications - 2

ServoDirect technology - for the requirements PRACTICALLY ORIENTED CONSULTING From component development to process and procedure development-we work out the most efficient solution with you. HIGH EFFICIENCY High availability with optimum output levels, significantly longer die lives as well as shortest pressure contact times for lower service and maintenance costs when using our servo presses - giving you even more efficiency. BEST COMPONENT QUALITY Consistent quality of components is guaranteed, even when complex parts are involved. With servo presses, it is possible to achieve a...

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Servo presses in forging applications - 3

PUT IT INTO MOTION. FORGING WITH SCHULER. Forging presses with ServoDirect technology Automated forging presses have been used since the 1960s, operating either in switched mode or continuous running mode. The production output rates depend on the pressure contact times and the corresponding heat load to the dies. Servo drive systems have been used successfully in sheet metal forming for years. Now its advantages are also introduced in the forging Increased productivity with optimized pressure contact time At Schuler, new machine concepts have specifically been developed for forging...

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Servo presses in forging applications - 4

SERVODIRECT TECHNOLOGY FOR FORGING AUTOMATED FORGING PRESS FROM 25.000 KN Compared to the sinusoidal ram kinematics of conventional press designs, the innovative servo drive with added flywheel energy in switched mode offers a decisive step forward. This design is especially suitable for heavy duty forging operations with 25,000 kN and more. BDC is passed with shortest pressure contact times. On the other hand, the slide moves through TDC more slowly. This ensures extended spraying and handling times. Production output rates of up to 40 parts per minute can be achieved. There are no...

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Servo presses in forging applications - 5

SIMPLE STRUCTURE Forging presses up to 25,000 kN are designed without a separate flywheel drive. They draw their energy from the motion of the rotating masses and the torque from servo One or more torque motors operate directly or via a step- down gear unit on the main drive shaft These types of presses are suitable for single-stroke operation as well as fully automated forging. - rigid design with triple bearing of the crankshaft - simple structure without flywheel - one or more maintenance-free servo drives - programmable slide kinematics - shortest die contact times/reduced thermal load...

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Servo presses in forging applications - 6

Technical service • Machine inspection • Safety inspection • Preventive maintenance • Energy checks • Machine relocation • Machine installations Performance enhancement • Schuler Academy • Production start-up support Service worldwide: Germany* France • Great Britain • Italy* Switzerland • Slovakia • Spain • Czech Republic • Russia • USA* Mexico • Brazil • China • India SCHULER PRESSEN GMBH SCHULER PRESSEN GMBH Werk Weingarten SCHULER SMG GMBH & CO. KG Bahnhofstr. 41 | 73033 Goppingen | Germany Schussenstr. 11 | 88250 Weingarten | Germany Louis-Schuler-Str. 1 | 68753 Waghausel | Germany

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