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Solutions in Bulk Material Handling Systems

Solutions in Bulk Material Handling Systems
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Solutions in Bulk Material Handling Systems - 1

» Pneumatic Conveying » Sifting » Screening » Milling » Air Filtration » Weighing » Feeding » Mixing » Blending Solutions in Bulk Material Handling S

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Solutions in Bulk Material Handling Systems - 2

Schenck Process Group Your Partner Worldwide Local Support with a Global Reach Located in North America, Schenck Process LLC supports the worldwide Schenck Process Group with expertise in engineering and manufacturing state-of-the-art pneumatic conveying, sifting, screening, milling, air filtration, weighing, feeding and mixing systems. A network of sales and service representatives throughout the U.S., Canada, Mexico and Central America provide local assistance in those geographic regions. With an operation comprising over 20 production facilities on 5 continents, 130 agencies and over...

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Solutions in Bulk Material Handling Systems - 3

Schenck Process delivers custom-designed and engineered solutions for the following applications: » Truck or railcar loading, unloading and bulk storage systems » In-plant transfer for major, minor and micro ingredients Minor and micro ingredient scaling systems Low pressure continuous dense and dilute phase handling systems Plant controls systems Dust collection Sifting, storage and mixer transfer systems Ingredient unloading, cleaning and storage systems Liquid storage, scaling and transfer systems » Closed loop N2 and CO2 systems » Dry ingredient convey systems » Trim and reclaim...

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Commonly Conveyed Products: » Flours and Sugars » Granular and Pelletized Products » Pet Foods » Resins and Compounds » Specialty Chemicals Dilute Phase Conveying Dilute phase pneumatic conveying systems operate on the principle that the solids will be suspended in the conveying line air stream. This is accomplished by metering product into a moving air stream. Types of Dilute Phase: » Dilute Phase Pressure » Dilute Phase Va

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Negative Airlift Schenck Process’ Negative Airlift beats belt conveying in seven ways: • • • • • • • Highest efficiency cyclone Lower maintenance requirements Lower microbial count Better product expansion More direct routing from extruder to dryer – resulting in more efficient use of production space Partial pre-drying of product during transport to dryer Cleaner, drier plant environment Enhanced Dilute Phase Conveying (EDIP) EDIP is a method to enhance the operation of a dilute phase convey system in order to minimize the speed of the blower under all operating conditions. Performance of...

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Solutions in Bulk Material Handling Systems - 6

Commonly Conveyed Products: » Abrasives » Carbon Black » Cereals and Fragile Grains » Coffee » Detergents » Fly Ash » Nuts » Pasta » Pet Food » Plastic Pellets » Sand » Sugar Dense Phase Conveying Dense phase pneumatic conveying systems operate at smaller air volumes and higher air pressures. Materials are pulsed through the convey lines and are ideal systems for handling easily damaged or porous products. Types of Dense Phase: » Vacuum Dense Phase » Batch Dense Phase » Continuous Dense Phase (CDP™) » Low Pressure Continuous Dense Ph

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E-finity® – The Most Energy Efficient Continuous Dense Phase Technology Available on the Market E-finity® is a low breakage, energy efficient continuous dense phase pneumatic conveying system. • • • • • Improves sanitary conditions and housekeeping Produces the lowest degradation available Allows for greater system flexibility Reduces plant footprint Lowest horsepower of any dense phase pneumatic system The blower air source can be located nearly anywhere in the plant Vent Multiple E-finity® systems can be operated from a single blower air source E-finity® Blower Schenck Process Continuous...

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High Efficiency Sifting and Screening Sifting: » Policing – removal of extraneous material » Scalping – remove small percentage of oversize product » De-dusting – removal of fines » Deagglomeration – breaking of soft lumps and agglomerates » Liquid straining – removal of excess liquid from solid products Screening: » Control screening » Multi-deck separation of fines » Classification – separation by size » De-dusting of dry, powdered and granular products » Suitable for high feed rates » Handles difficult to screen lig

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Solutions in Bulk Material Handling Systems - 9

KEK Centrifugal Sifters Industrial Rotary Sifter for Powder and Granule Processing Features: • High capacity and high-efficiency sifting • Gravity and inline pneumatic conveying designs • Cantilever shaft – no oversized bearing or seal • 30 second screen changes • 7 model sizes • Rates from a few pounds to over 200,000 lbs./hr. • Easy disassembly for cleaning and maintenance In-line Pneumatic Conveying Applications Industrial Kek Centrifugal (Rotary) Sifters for powder processing, can be used for direct in-line installation into pneumatic conveying lines. Models available for both: • Vacuum...

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Applications: » Dry Granulation » Wet Granulation » Tablet Rework and Regrind Kibblers and Cone Mills Kibblers: » Heavy duty lump breaker and pre-breaker » Grinds lumps up to 6” down to 1/8” » Minimal fines generation » Slow-speed, high torque size reduction » Quick screen changes » Control of milled particle size through screen selection Cone Mills: » High Efficiency – Virtually all the energy input is utilized in the size reduction process. » Gentle Grinding Action – Allows uniform size distribution, resulting in minimal fines generation. » Low Heat Generation – Essential when milling...

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Kibbler Applications Deagglomeration Breaking of soft to medium-hard agglomerates in the feed material. Pre-Breaking Pre-grinding of larger lumps of medium-hard material to a milled size that can then be further reduced to a powder in fine grinders. Coarse Grinding Grinding of large lumps of medium-hard materials to less than 1/8” pieces. Cone Mill Applications Food Industry • Coarse sugar grinding • Cookie rework • Candy and chocolate bar rework • Dairy powder deagglomeration • Bread crumbing Chemical Industry • Detergent tablet rework • Color extension of dye powder in blends • General...

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