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Process Technology for Digital Inks

Process Technology for Digital Inks
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Process Technology for Digital Inks Complete Program for Process Engineering of Decorative, Packaging & Functional Inkjet CHEMICAL INDUSTRY a Business Field of NETZSCH Grinding & Dispersing

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Integrated Solutions -A Complete Portfolio for Digital Inks

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When you want a little more … If you were to look around now, you would find many objects that have been printed with inkjet technology. For years, the Ceramic Industry has used digital printing to decorate tiles using pigmented ceramic ink. Other industrial sectors such as textiles, packaging, glass, functional electronics, amongst others, are also using the technology more and more. The process of manufacturing digital inks is not just about ultrafine grinding of suspended particles to sub-micron or nanometer range. It has many more complex processes, such as wetting out, solid / wet...

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INTEGRATED SOLUTIONS DIGITAL INKS ... Ceramic Inkjet Ceramic Tiles InGlass Glazes & Effects Textile Inkjet Pigment Dye Sublimation Direct Dyes Industrial & Commercial Inkjet Packaging Publishing Surface Decoration Wide Format Security Additive Manufacturing Add Manufacturing Electrical Matjet Liquid Toner Continuous Inkjet Water Based Solvent Based

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PROCESS ADVICE PLANTS & ENGINEERING GRINDING BEADS AfterSales SUPPORT

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CERAMIC INKJET There is no question that ceramic inkjet printing processes revolutionized the manufacturing of decorated tiles. Since the very beginning, NETZSCH has been pivotal in the development of ceramic inkjet technology. The first batch of pigmented ceramic inkjet was produced in December 2005 using a NETZSCH LabStar laboratory mill. Since then, we have been at the forefront of this technology and the first point of contact. The System Zeta®, with an 80 % market share, is the renowned milling system in the industry for the wet grinding of ceramic inkjet inks. NETZSCH is known...

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Ceramic application InGlass Glaze Effects Ceramic tile Product Frits Frits Ceramic pigment Working capacity [kg/hr] 43 grinding paste 120 grinding paste NETZSCH solution Zeta® 10 Zeta® 10 s-Jet® 1000 Complete program for Process Engineering of ■ Digital Glaze ■ Ceramic Inkjet ■ Ceramic Pigments InGlass Ceramic Inks ■ Technical Ceramics ■ Minerals and Raw Materials ■ Ceramic Masses

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TEXTILE INKJET The printing of textiles has changed over the years. Screen-printing has been the primary selection for printing, but the use of digital printing is growing quickly. Digital technology has already become a strong favourite for major textile applications such as fast fashion, displays & banners, apparel fabrics, household and technical textiles. The majority of digital printing on textile is on polyester fabrics using dye sublimation and NETZSCH Grinding & Dispersing machinery leads the way in the preparation of these inks, as well as the pigmented inkjet inks, which are...

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Dye sublimation transfer Dye sublimation transfer Dye sublimation transfer Dye sublimation transfer Black Magenta Cyan Brown Pigmented Black Pigmented Cyan Pigmented Yellow Textile application Neos® 10 Zeta® 10 Zeta® 60 Zeta ® 25 Complete program for Process Engineering of ■ Disperse Dye Sublimation ■ Disperse Dye Direct ■ Pigmented Inks ■ Acid Inks ■ Reactive Inks

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Process Technology for Digital Inks - 10

INKJET PACKAGING Anyone who has strolled through the Printing Industry exhibitions will have noticed that there is a lot of interest in the possibilities of digital printing for packaging. Printing digital inks onto different substrates such as corrugated and folded cartons, labels and flexible packaging, is becoming more and more common. New technologies demand new inks, and NETZSCH, as always, with its complete program of Grinding & Dispersing technology, is ready and able to help inks producers find the optimal process for each specific case.

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Process Technology for Digital Inks - 11

UV led corrugated carton UV led corrugated carton UV led corrugated carton UV led corrugated carton UV led corrugated carton Yellow Cyan Magenta Black White d..„ < 0.09 + filtration d90 < 0.09 + filtration d90 < 0.09 + filtration d9i, < 0.09 + filtration filtration Packaging application Neos® 10 Zeta® 10 Neos® 10 Zeta ' 25 Zeta® 25 Complete program for Process Engineering of Corrugated Carton ■ Folded Carton ■ Flexible Labels ■ Water Based Inks ■ Solvent Inks ■ Eco Solvent Inks UV Inks

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Process Technology for Digital Inks - 12

INDUSTRIAL & COMMERCIAL INKJET Digital printing is also breaking through sectors formerly bound to more traditional, industrial printing, such as commercial printing, security inks, surface decoration, wood, wallpaper, photobooks and many others. Printing using inkjet provides flexibility, personalization, and cost savings among other advantages. Liquid toner and other new ink technologies are also increasing their share of the digital printing market. Printing and ink technologies are evolving, and this brings very diverse inks and substrates, each of them with their own technical...

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Process Technology for Digital Inks - 13

Industrial application Working capacity grinding paste [kg/hr] Pigment concentration Continuous Inkjet Deco paper Deco paper Black Iron oxide Yellow Quality [pm] d90 < 0'3 d50= 0.115 + filtration d90 = 0.2 + filtration NETZSCH solution Zeta® 10 Neos® 10 Neos® 10 Complete program for Process Engineering of ■ Publishing Inks ■ Surface Decoration Inks ■ Wide Format Inks ■ Security Inks

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Process Technology for Digital Inks - 14

ADDITIVE MANUFACTURING Inkjet applications are a fast-growing and dominant trend in the digital inks industry. In particular, the 3D-printing market is currently experiencing a period of very rapid growth. An ever-increasing number of applications in the automotive and aircraft industries, tool manufacturer and prototype development are using more and more additive manufacturing technologies. NETZSCH’s extensive machine portfolio includes excellent solutions for classifying the metal powders required for high quality applications of “Additive Manufacturing” and 3D-printing.

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Process Technology for Digital Inks - 15

METAL POWDER DEDUSTING successfully implemented Additive manufacturing NETZSCH solution Stainless Steel AISI 316 l d5 of the coarse material 21.2 μm Yield: 98.7 % coarse material Volume Density (%) 25 20 Feed PSD Coarse material PSD Fine material PSD Example for a closed loop classifying plant with High-efficiency Fine Classifier CFS/HD-S Innovative design of the CFS/HD-S classifier plant with the operation of the classifier air in a closed loop system: A filter is not necessary as the fine product can be almost completely separated out via a cyclone, which is possible due to the high...

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