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Issued April 2021 • Index No. AD/4.28 TIG/Stick Welding Power Source Industrial Applications Quick Specs Precision metal fabrication Maintenance and repair Light and heavy manufacturing Shipbuilding Tube and pipe Automotive Vocational TIG (GTAW) Stick (SMAW) DC pulsed TIG (GTAW-P) Max. Open-Circuit Voltage 70 VDC Rated Output 400 A at 26 V, 30% duty cycle 300 A at 22 V, 60% duty cycle Input Power 208/240/480 V, 3-phase or 1-phase power Net Weight Machine only: 131 lb. (59.4 kg) With Cooler and Running Gear: 211 lb. (95.7 kg) Auto-Link® circuit automatically links the power source to primary voltage being applied (208/240/480 V, three- or single-phase). AC TIG Features Balance control provides adjustable oxide removal which is essential for creating the highest quality aluminum welds. Simple to install. Accepts either single- or three-phase input power. Internal cooler power supply runs the Coolmate™ 3S off of the input power and requires no additional hook up. DC TIG Features Pulse. Pulsing can increase puddle agitation, arc stability and travel speeds while reducing heat input and distortion. Smaller footprint and lightweight design make it easier to install and maneuver. Easy to use. Intuitive user interface is simple to understand making it easy to adjust parameters, and means less time training new employees and more time getting work done. DC Stick Features DIG control allows the arc characteristics to be changed for specific applications and electrodes. Lower the DIG setting for smooth running electrodes like E7018 and increase the DIG setting for stiffer, more penetrating electrodes like E6010. Machine only Hot Start™ adaptive control provides positive arc starts without sticking. Pro-Set™ button gets to factory preset parameters with one touch of a button. Complete package Energy efficient. Save on energy costs versus outdated welding equipment. More stable arc and better arc starts versus outdated welding equipment. Power source is warrantied for three years, parts and labor. Equipment Sales US and Canada An ITW Welding Company 1635 West Spencer Street P.O. Box 1079 Appleton, WI 54912-1079 USA Phone: 866-931-9730 FAX: 800-637-2315 International Phone: 920-735-4554 International FAX: 920-735-4125

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Additional Features Welding aluminum? Oxides that form on aluminum melt at temperatures over 3,700 degrees Fahrenheit. The aluminum material that is located under this layer of oxide melts at 1,200 degrees Fahrenheit. The AC squarewave welding current of the Syncrowave 400 automatically removes the layer of oxide which is necessary for producing high-quality welds. Fan-On-Demand™ power source cooling system operates only when needed, reducing noise, energy use and the amount of contaminants pulled though the machine. Wind Tunnel Technology™ protects internal electrical components from...

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Specifications (Subject to change without notice.) Welding Process Input Power Welding Amperage Range Includes cooler power draw. Refer to owner’s manual for 208 V output rating and duty cycle. With Cooler and Running Gear H: 43.9 in. (1114 mm) W: 20.5 in. (521 mm) D: 36.3 in. (921 mm) Power Source 131 lb. (59.4 kg) With Cooler and Running Gear 211 lb. (95.7 kg) Sense voltage for low OCV stick and Lift-Arc ™ TIG. Certified by Canadian Standards Association to both the Canadian and U.S. Standards. Performance Data Duty Cycle Chart Welding Amperes Stick (SMAW) Amps Input at Rated Load Output,...

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Control Panel 1. Ammeter Displays actual amperage while welding and preset amperage while idle. It is also used to display parameter selection options while in the menu. 2. Voltmeter Displays actual rectified average voltage when voltage is present at the weld output terminals. It is also used to display parameter descriptions while in the menu. 3. Main Power Switch Use switch to turn machine on or off. 4. Output ON Indicator Blue indicator illuminates when output is on. 5. Process Selector AC TIG — Used for welding aluminum. DC TIG (DCEN) — Used for welding mild and stainless steel. DC TIG...

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Machine only Syncrowave 400 Machine Only 907783 (208/240/480 V) Input power plug NOT included. Syncrowave 400 Complete Packages Syncrowave 400 Complete Package with wired foot control shown. 951831 (208/240/480 V) with wired foot control 951873 (208/240/480 V) with wireless foot control Completely assembled. Includes Syncrowave, Coolmate™ 3S cooler, running gear, RFCS-14 HD remote foot control OR wireless remote foot control, four gallons of TIG coolant, and a water-cooled torch kit consisting of Weldcraft™ W-375 TIG torch, AK4GL gas lens torch accessory kit, cable cover, flowmeter...

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Genuine Miller Accessories ® TIG Torch Kits and Connectors Remote Controls and Switches RCCS-14 Remote Contactor and Current Control 043688 North/south rotary-motion fingertip control attaches to TIG torch using two hook-and-loop fasteners. Includes 26.5-foot (8 m) cord and 14-pin plug. W-375 Water-Cooled Torch Kit 301268 Kit comes with Weldcraft™ W-375 (WP-375) 25-foot (7.6 m) TIG torch with Dinse-style connector, torch cable cover, work clamp with 15-foot (4.6 m) cable and Dinse-style connector, flowmeter regulator with gas hose and AK4GL gas lens torch accessory kit. Wireless Remote Foot...

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Genuine Miller Accessories (continued) ® Educational Materials Gas Tungsten Arc Welding (TIG) Publication 250833 Low-Conductivity Coolant 043810 Sold in cases of four one-gallon recyclable plastic bottles. Miller coolants contain a base of ethylene glycol and deionized water to protect against freezing to -37 degrees Fahrenheit (-38˚C) or boiling to 227 degrees Fahrenheit (108˚C). Also contains a compound that resists algae growth. Performance TIG Gloves 263346 Small 263347 Medium 263348 Large 263349 X-Large Completely unlined, goat grain leather with triple-padded palm. Tungsten Tungsten

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Ordering Information Equipment and Options Syncrowave 400 Complete with Wired Foot Control Syncrowave® 400 Complete with Wireless Foot Control Water-Cooled TIG Torch Connector Connects Weldcraft™ water-cooled torches to Dinse-style connector Air-Cooled TIG Torch Connector Connects Weldcraft™ A-200 (WP-26) torch to Dinse-style connector TIG Torch Kits and Connectors Remote Controls Wireless Remote Foot Control Foot control with wireless 90 ft. (27.4 m) operating range Wireless Remote Hand Control Hand control with wireless 300 ft. (91.4 m) operating range Heavy-duty foot control Hand control...

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