Maxstar® 210 Series
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Maxstar® 210 Series - 1

TIG/Stick Welding Power Source Quick Specs Industrial Applications Precision fabrication Petro chemical Aerospace Food/beverage industry Dairy Shipboard Processes DC TIG (GTAW) Pulsed TIG (GTAW-P) except STR model Stick (SMAW) Input Power 120-480 V, 1-phase or 3-phase power Amperage Range 1-210 A (DC) Rated Output 210 A at 18 V, 60% duty cycle Net Weight STR: 36 lb. (16.3 kg) Base/DX: 38 lb. (17.2 kg) Update and expand. Front panel memory card data port provides the ability to easily update software and expand product features. See memory cards on page 7. Visit MillerWelds. com/TIGSoftware for the latest software updates and expansions. Pro-Set™ eliminates the guesswork when setting weld parameters. Use Pro-Set when you want the speed, convenience and confidence of preset controls. Simply select the feature and adjust until Pro-Set appears on the display. Blue Lightning™ high-frequency (HF) arc starter for non-contact arc initiation. Provides more consistent arc starts and greater reliability compared to traditional HF arc starters. Base and DX models only. Meter calibration allows digital meters to be calibrated for certification. Wind Tunnel Technology™ protects internal electrical components from airborne contaminates, extending the product life. Sleep timer conserves electricity. This programmable feature will power down the machine if it sits idle for a specified time. Fan-On-Demand™ power source cooling system operates only when needed, reducing noise, energy use and the amount of contaminants pulled though the machine. Allows for any input voltage hookup (120-480 V) with no manual linking, providing convenience in any job setting. Ideal solution for dirty or unreliable power. Power source is warranted for three years, parts and labor. DC TIG Features Pulse. Pulsing can increase puddle agitation, arc stability and travel speeds while reducing heat input and distortion. Base and DX models only. DX models provide extended ranges. Exceptionally smooth and precise arc for welding exotic materials. DC Stick Features Dual schedule allows operators to switch welding parameters for specific electrodes without readjusting the machine, minimizing downtime and enhancing quality. STR model only. DIG control allows the arc characteristics to be changed for specific applications and electrodes. Lower the DIG setting for smooth running electrodes like E7018 and increase the DIG setting for stiffer, more penetrating electrodes like E6010. Hot Start™ adaptive control provides positive arc starts without sticking. Base and DX models only. Stick-Stuck detects if the electrode is stuck to the part and turns the welding output off to safely and easily remove the electrode. Menu selectable. Miller Electric Mfg. Co. An ITW Welding Company 1635 West Spencer Street P.O. Box 1079 Appleton, WI 54912-1079 USA Equipment Sales US and Canada Phone: 866-931-9730 FAX: 800-637-2315 International Phone: 920-735-4554 International FAX: 920-735-4125

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Maxstar® 210 Series - 2

Specifications (Subject to change without notice.) Welding Mode Stick (SMAW) Maxstar 210 STR upgrade Maxstar 210 |upgrad^ Maxstar 210 DX Upgrade Benefits Arc Starting Lift-Arc™ Only O Lift-Arc™ or Lift-Arc™ or Blue Lightning™ HF Blue Lightning™ HF Base and DX models offer wider range and improved low-amperage performance. Base and DX models provide the ability of non-contact arc starting. Internal Shielding Gas Valve No d> Yes Yes Base and DX models control flow of shielding O Easy pulse with Pro-Set™, 0> Full featured with Pro-Set™, Off -250 PPS Off -500 PPS Higher...

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Maxstar® 210 Series - 3

4. Output Contactor “On” Indicator 5. DC TIG (Lift-Arc Schedule 1) Process Menu Parameters Amperage 10-210 A 6. DC Stick (Schedule 1) Process Menu Parameters Amperage 10-210 A 7. Memory Card Port 11. DC TIG (Lift-Arc Schedule 2) Process Menu Parameters Amperage 10-210 A 12. DC Stick (Schedule 2) Process Menu Parameters Amperage 10-210 A DC TIG (Lift-Arc) 1. Remote Trigger = OUTPUT ON/STD DC Stick (Schedule 1 and 2) 1. Remote Trigger = OUTPUT ON/STD 2. Error Log = Error event recorder 4. Stick Stuc = OFF/ON

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Maxstar® 210 Series - 4

1. Standby Switch 2. Voltmeter Display 3. Ammeter Display 4. Output Contactor “On” Indicator 5. DC TIG (HF Start) Process Menu Parameters Amperage 1-210 A** 6. DC Stick (Schedule 1) Process Menu Parameters Amperage 5-210 A 7. Memory Card Port 11. DC TIG (Lift-Arc) Process Menu Parameters Amperage 1-210 A** 12. DC Stick (Schedule 2) Process Menu Parameters Amperage 5-210 A 13. Process Selector *Pro-Set parameter selectable. **Amperage range is tungsten size dependent. Tech Menu (Hold Menu button five seconds.) DC TIG (HF Start) 2. Remote Trigger = STD/HOLD/OUTPUT ON DC TIG...

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Maxstar® 210 Series - 5

1. Standby Switch 2. Voltmeter Display 3. Ammeter Display 4. Process/ Arc Starting 5. Output Control 6. Pulser Control Pulses per Second* Peak Time* Background Amps* TIG: HF impulse, Lift-Arc Stick: Adaptive Hot Start Standard remote, 2T trigger hold, Output on DC: 0.1-500 PPS 5-95% 5-95% 7. Memory Card Port 8. Activity Indicator 9. Encoder Control 10. Amperage Button TIG 1-210 A** 12. Sequencer Control Initial Amps Initial Time Initial Slope Weld Time Final Slope Final Amps Final Time *Pro-Set parameter selectable. **Amperage range is tungsten size dependent. User Menu (Press Gas and...

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Maxstar® 210 Series - 6

Step #1 * Select Maxstar Select desired stock number for each step. Step #1 * Select Maxstar/Cart/Coolant System

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Maxstar® 210 Series - 7

grain palm. Protective Cover 301381 Fits Maxstar 210 only. CV 2-Wheel Trolley Cart | | cart features single-cylinder rack, chain for cylinder, cable . J holders, torch holder, storage area, and filler rod storage area. !~3|| Works with Dynasty®/Maxstar® 210 and 280 with Coolmate 1.3 cooler. Straps also included for mounting Dynasty/Maxstar 200 with Coolmate 1 cooler. Small Runner™ Cart 301318 Designed for Dynasty/Maxstar 210 and 280 with or without Coolmate 1.3 cooler. Cart features single-cylinder rack, foot pedal holder, two cable/torch holders, and two TIG filler rod...

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