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Continuum™ Systems
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Issued Sept. 2020 • Index No. DC/34.0 MIG Welding System for Aluminum Welding Synergic Aluminum Welding System Heavy Industrial Applications Quick Specs Boat, ship and yacht building Recreational vehicles Trucks and trailer Sign manufacturers Emergency vehicles Processes Aluminum MIG (GMAW) Aluminum pulsed MIG (GMAW-P) Aluminum synergic pulsed MIG XR-AlumaFeed SuitCase Input Power AlumaPower 350 MPa and 450 MPa Input Power 350: Requires 3- or 1-phase power, 208–575 V, 50/60 Hz 450: Requires 3-phase power, 230/460 V or 575 V, 60 Hz Wire Feed Speed 50–900 ipm (1.3–22.9 m/min.) The XR-AlumaFeed®system consistently delivers premium feeding performance, portability when needed, and a balanced and ergonomic gun design to allow you to weld aluminum all day. Impact-resistant and flame-retardant suitcase-style feeder. Ultra portable and versatile. The slim ergonomic design of the XR-Aluma-Pro torch allows access into the tightest of quarters. Coupled with an XR-AlumaFeed SuitCase feeder and AlumaPower 350 MPa or 450 MPa synergic power supply, it has the features for all of your aluminum fabrication needs. Note: All AlumaFeed systems come set up out of the box to run 3/64-inch (1.2 mm) 5356 wire. Order weld cables and other accessories separately. Synergic pulsed welding mode offers the simplicity of single-knob control. The machine will select the correct pulse power based on the wire feed speed (WFS) set by the operator. Parameter and system locks provide three levels of protection to prevent accidental modification of welding parameters or manipulation of setup menu items. Comes complete with: XR-AlumaFeed® SuitCase® push-pull wire feeder AlumaPower ™ 350 MPa OR 450 MPa power source XR-Aluma-Pro™ OR XR™-Pistol-Pro push-pull welding gun .035- and 3/64-inch (0.9 and 1.2 mm) contact tips, drive roll and liners for guns .035- and 3/64-inch (0.9 and 1.2 mm) drive rolls for wire feeder, 3/64-inch installed Synchronized, true push-pull wire feed system. Slave/torque motor ensures smooth, consistent feeding and improved arc performance, while reducing the problems normally associated with feeding aluminum. XR-AlumaFeed SuitCase with XR-Aluma-Pro gun and AlumaPower 350 MPa stationary air-cooled package shown. AlumaFeed synergic aluminum welding system also available with XR-Pistol-Pro gun. Power source/wire feeder are warrantied for three years, parts and labor. Original main power rectifier parts are warrantied for five years. Gun warrantied for one year, parts and labor. Equipment Sales US and Canada An ITW Welding Company 1635 West Spencer Street P.O. Box 1079 Appleton, WI 54912-1079 USA Phone: 866-931-9730 FAX: 800-637-2315 International Phone: 920-735-4554 International FAX: 920-73

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XR-AlumaFeed SuitCase Wire Feeder ® Profile Pulse.™ Achieve “stacked dime” weld bead appearance without back-stepping. Trigger schedule select (SCHD) allows the operator to select the alternative schedule by quickly tapping the gun trigger when not welding. Useful when switching between two welding parameters is needed. Advanced trigger provides “trigger interlock” capability and the ability to control the amount of time spent in the arc start and arc crater steps. Setup guide on inner panel of feeder has quick tips to get your system up and running quickly. Also provides a good reference...

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Push-Pull Welding Gun Options Available in 15-, 25- or 35-foot cable lengths providing extended reach with trouble-free, reliable feeding. Guns are available in either air- or water-cooled versions. Replaceable feed cable liner reduces parts cost and service time by allowing a simple means of removing and replacing liner and not the complete feed cable. XR-Aluma-Pro™ Gun Threaded quick-change 360-degree rotatable head tubes are available in different bends and lengths for even those hard-to-reach welds. Over 30 different styles to fit your application and welder’s preference....

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AlumaPower 350/450 MPa Power Source ™ Lightweight, aerospace-grade aluminum case offers protection and the benefit of reduced weight. MPa: M (MIG), P (Pulse), a (Advanced Arc Control). Advanced arc control enables an improved pulse welding arc. The operator has more control over puddle and bead characteristics using SharpArc. In addition, the unit provides a more robust and stable arc at very low arc length, reducing heat input, and providing the ability to weld on a wider range of material thickness. Benefits include easier setup and no more changing wire speed, and then having to go back...

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AlumaPower Control Panel ™ 9 Arc Control Process Wire/Gas Output ON Indicator Light Left Display Voltage Indicator Arc Length Indicator Wire Feeder Receptacle Adjustment Control Right Display Setup Indicator Amperage Indicator Setup Indicator Lights • Arc Control Indicator • Process Indicator • Wire/Gas Type Indicator • Setup Button Performance Data AlumaPower 450 MPa Duty Cycle Chart AlumaPower 350 MPa Duty Cycle Chart 700 600 Welding Amperes Welding Amperes 350 300 1-phase operation 250 6 AWG power cord 200 8 AWG power cord % Duty Cycle

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AlumaFeed System Packages Stationary Packages AlumaFeed System Stationary Packages Stationary display without running gear/cylinder rack. 951838 951834 951836 951842 AlumaPower 350 MPa with 15 ft. (4.6 m) air-cooled XR-Aluma-Pro gun AlumaPower 350 MPa with 25 ft. (7.6 m) air-cooled XR-Aluma-Pro gun AlumaPower 350 MPa with 25 ft. (7.6 m) air-cooled XR-Pistol-Pro gun AlumaPower 450 MPa with 25 ft. (7.6 m) water-cooled XR-Aluma-Pro gun Packages include: AlumaPower™ 350 (without auxiliary power) OR AlumaPower™ 450 MPa (with 115-volt auxiliary power) power source XR-AlumaFeed® SuitCase® wire...

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Genuine Miller Accessories ® XR-Aluma-Pro™ Guns 301568 15 ft. (4.6 m), air-cooled 301569 25 ft. (7.6 m), air-cooled 301570 35 ft. (10.6 m), air-cooled 301571 15 ft. (4.6 m), water-cooled 301572 25 ft. (7.6 m), water-cooled 301573 35 ft. (10.6 m), water-cooled This easy to use and maintain gooseneck-style MIG gun is designed for push-pull wire feed systems. Available in air- or water-cooled versions. Gun design allows for better access into tight spots. See literature M/1.71. 1/16-inch (1.6 mm) Wire Kit 230708 Specially designed for 1/16-inch wire. Includes idler roll, head tube liner and...

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