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MASTER PRODUCT CATALOG WORKHOLDING SOLUTIONS SPECIALTY FASTENERS LIFTING SOLUTIONS 15700 S. Waterloo Road. Cleveland, OH 44110-3898 877.486.1454 |

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MASTER PRODUCT CATALOG Manufacturing Efficiency. Since our founding, Jergens, Inc. has grown to comprise 3 distinct business units: Workholding Solutions, Lifting Solutions and Specialty Fasteners. Building on its reputation of uncompromising quality standards, Jergens is committed to helping its customers achieve leaner,more profitable manufacturing, and continues to add products and engineered solutions for an integrated approach to “Manufacturing Efficiency.” We manufacture over 80% of what we sell right here in our 130,000 sq. ft. Cleveland, OH facility, guaranteeing you high quality,...

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MANUFACTURING EFFICIENCY Jergens Company Profile Jergens Inc. was founded in 1942 by Jack Schron, Sr. and his father Christy, to provide standard components for building jigs and fixtures. Today the fourth generation of family involvement continues stronger than ever. Throughout it’s 75-year history the company has grown into four separate operating divisions: Tooling Component Division (TCD), Jergens Industrial Supply (JIS), Acme Industrial Company (AIC), and Advanced Systems Group (ASG) Division of Jergens. While all divisions are vital to the Jergens family, the TCD Division is the...

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COMPANY INFORMATION Jergens MANUFACTURING EFFICIENCY Distribution of Jergens Products Jergens is proud to be represented by a network of qualified distributors throughout the world. If you do not know the name of the distributor nearest you, please call Jergens Customer Service at 1-877-486-1454 or visit www.jergensinc.com. Bar Coding Jergens' boxed and bagged products are fully bar coded for automatic identification. The bar code labels contain the ASCII Code 39 format, which was chosen as being suitable for most bar code readers. Jergens' bar codes will identify part numbers and...

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QUICK CHANGE FIXTURING Ball Lock® Mounting System (Metric) QUICK CHANGE FIX TURING BALL LOCK

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BALL LOCK MOUNTING SYSTEM ® WORKHOLDING SOLUTIONS GROUP BALL LOCK M O U NTIN G SYS TEM Maximize productivity levels and dramatically increase throughput with Ball Lock . ® Looking to realize the full benefits of lean manufacturing? Then you need the one system that puts it all together, so you can put it all together…and that’s Ball Lock . ® Ball Lock is the industry’s most popular quick-change, fixturing-flexible mounting system that can be configured to create lean-optimized solutions for your most demanding needs. ® QUICK CHANGE FIX TURING » BALL LOCK MOUNTING SYSTEM The Ball Lock...

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BALL LOCK MOUNTING SYSTEM ® WORKHOLDING SOLUTIONS GROUP Lean Manufacturing and Set Up Reduction Applications Accurately Locate and Lock Fixture Plates to Subplates in Seconds… With No Indicating Required. Machining Cast Part Previous Set Up Method: Located part with dowel pins, bolted part to tombstone fixture. Indicated part to zero datum point. Set Up Using Ball Lock System: Mount parts to fixture plate while machining other parts. Mount fixture plate to tombstone using Ball Lock shanks. No indicating required because system provides +0.0005 (±0.013mm)repeatability. ® Previous Set-Up...

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BALL LOCK MOUNTING SYSTEM ® WORKHOLDING SOLUTIONS GROUP The Ball Lock System accurately positions your fixtureplate with a repeatability of ±0.0005" (±0.013mm) or better, minimizing the need to indicate your fixture. ® QUICK CHANGE FIX TURING » BALL LOCK MOUNTING SYSTEM The Ball Lock System securely holds fixture plates to subplates with up to 20,000 lbs. (9000 Kg) of hold-down force per shank. ® The Ball Lock Mounting System is designed to speed the accurate locating and locking of fixture plates to subplates. The system consists of three parts: a Locating Shank, a Liner Bushing, and a...

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BALL LOCK MOUNTING SYSTEM ® WORKHOLDING SOLUTIONS GROUP Ball Lock Shank Ball Lock Shank Liner Bushing Liner Bushing Fixture Plate Fixture Plate Socket Head Cap Screws (3) Face Mount Bushing Drilled Hole Mounting Method With Face Mount Bushing QUICK CHANGE FIX TURING » BALL LOCK MOUNTING SYSTEM Machine Table or Subplate Back Mount Bushing Counter-Bored Hole Mounting Method With Back Mount Bushing How accurate should positioning be? The center distance of the receiver bushings in the machine table, tombstone, or subplate should be as accurate as possible ±0.0002" (±0.005mm) recommended....

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BALL LOCK MOUNTING SYSTEM ® WORKHOLDING SOLUTIONS GROUP Ball Lock Standard Subplates ® Part Number • Fremax™ 15 steel plate or equivalent • Thickness: 1-1/8" ±0.005" • Parallel within 0.001" 6.000 (2) 20mm face mount bushings installed QUICK CHANGE FIX TURING » BALL LOCK MOUNTING SYSTEM 25x16 Dual Station Subplate Part Number Equipped with four 20mm receiver bushings for use with 14x14 or 16x16 fixture plates. Ideal for horizontal machining centers or multiple pallet machining centers. 5/8 Bored holes for sine fixture keys (2) places 11.000 5/8 Bored holes for sine fixture keys (2) places...

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Jepgeits. WORKHOLDING SOLUTIONS GROUP BALL LOCK® MOUNTING SYSTEM INCH FIXTURE/SUBPLATES Multi-Purpose Subplates40x20 Multi-Purpose Subplate Part Number The Jergens Multi-Purpose Subplate accommodates a wide variety of fixture plates and vises. This versatility facilitates using the same VMC for diverse products in repetitive runs, long and short batch sizes. • FreMax™ 15 Steel or Equivalent • Thickness: 1 1/4" ±0.005" • Parallel within 0.001" <- 17.0000 - (18) 20MM FACE MOUNT BUSHINGS - 5/8' BORED HOLE FOR SINE FIXTURE KEYS \_ (2) PLACES (8) 25MM FACE MOUNT BUSHINGS - Fixture Plate Options...

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BALL LOCK MOUNTING SYSTEM ® WORKHOLDING SOLUTIONS GROUP Fixture Plates 14x14x3/4" Fixture Plate Aluminum Plate Part Number Steel Plate Part Number 16x16 Modular Grid Fixture Plate 42 16x16x3/4" Fixture Plate Aluminum Plate Part Number • FreMax 15 Steel or equivalent • Thickness: 1 1/8" ±0.005" • Parallel within 0.001" • Mounts to subplates with Ball Lock Shank 49602 (20 x 1") ™ Steel Plate Part Number Steel Plate Part Number • Cast Aluminum or FreMax 15 Steel or equivalent • Thickness: 3/4" ±0.005" • Parallel within 0.001" Steel • Mounts to subplates with Ball Lock Shank 49601 (20 x 3/4") ™...

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