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Dynamic-Contour-Detection

Dynamic-Contour-Detection
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Dynamic contour detection sophisticated coating solution Contour laser scan Dynamic contour detection is a sophisticated technology that allows new automation solutions of powder coating systems. The solution detects the most complex object geometries, aligns each gun to the correct position to coat the complex of components. The highlight of this solution is the ability for full detection of the object outline contour with a new laser scanning system. This intelligent component in combination with a corresponding master control unit automatically translates object shapes, matches the coating parameters and adjusts multiple axes equipped with guns to achieve outstanding coating results on complex geometries. The requirement for manual coating is reduced to a minimum. Customer benefits: ▪▪ Fully integrated contour laser scanner module in the master control platform MagicControl ▪▪ Outline contour measurement of the object ▪▪ utomated positioning of U-axes and gun triggering A ▪▪ epeatability of the object contour measurement R < +/- 2 cm ▪▪ etection of thin struts or projections of > 3 cm up D to line speeds of 5 m/min ▪▪ ixed or oscillating gun operation F ▪▪ ase of switching between part detection with light E barriers and dynamic contour detection with the laser scanner ▪▪ High level automation of the application process ▪▪ utomated recognition of complex geometries for A both the front and rear of the object ▪▪ ptimized coating quality O ▪▪ owder savings and reduction in overspray P ▪▪ rastic reduction of the manual coating operation D ▪▪ utomated programming of U-axes. No time conA suming axes adjustments.

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Part detection: Located at the booth entrance, height and width oriented light barriers detect the outer shape of an object. Dynamic shape detection: The laser scanners, which are also fixed at the booth entrance, operate in a two-dimensional area. They measure distances in front of them and calculate the outline of the object. This data is tracked with the help of an encoder to the MagicControl unit. Dynamic shape coating: The scanned object is segmented according to the gun arrangement and translated into an accurate axis position and gun adjustment. The encoder synchronizes the object...

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