GENIUS PCB HANDLING SYSTEM
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GENIUS PCB HANDLING SYSTEM - 1

GENIUS PCB HANDLING SYSTEM f FLEXLINK\) a coesia company

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GENIUS PCB HANDLING SYSTEM - 2

© FlexLink 2017 The contents of this publication are the copyright of the publishers and may not be reproduced (even extracts) unless permission is granted. Every care has been taken to ensure the accuracy of the information but no liability can be accepted for any errors or omissions. The right is reserved to make design modifications. Patents Essential parts of the FlexLink product range are protected by patents and design regulations. Drawings are made to European standards.

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GENIUS PCB HANDLING SYSTEM - 3

FlexLink offers a complete line of PCB handling units which incorporate standard assembly features throughout the product range. All modules are CE marked. The PCB product line incorporates modular stand-alone units that are truly independent from other modules in the system. Each module has an on-board control system which allows the unit to function independently. Each module is able to be linked to other modules in the system by utilizing their up line and down line SMEMA communication. The modules can also be linked to a higher level monitoring or routing system by utilizing a host...

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GENIUS PCB HANDLING SYSTEM - 4

Single magazine line loader The GENIUS 1-SL Single magazine line loader is used when a magazine of PC boards needs to be loaded into a production line. This unit is capable of handling one magazine that can easily be accessed from the front of the machine. It is used in low volume applications or bottom side process with a single magazine. STANDARD FEATURES • User friendly touchscreen display for function and alarm • Electrical pusher to slide PCBs automatically out of magazine • Magazine locking by upper and lower manual clamps • Programmable pitch setting • Tower light display for machine...

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GENIUS PCB HANDLING SYSTEM - 5

Module specification Length Height Width Colour Air pressure PCB dimensions Board length Board Width Board thickness PCB handling Transport system Transport height Transport direction Width adjustment Buffer capacity Pcb loading time Magazine changeover time Conveyor speed Magazine handling Buffer capacity Min magazine size Max magazine size Antistatic edge belts 953 ±50 mm Left to right (reverse flow as option) Motorized 50 PCBs (pitch 10 mm) in each magazine Approx. 7 sec Approx. 20 sec Max. 15 m/min adjustable 1 magazines CAB 701 / NIKKO NKAJ-0218R-G CAB 707 / NIKKO NKAJ 0546R-G Other...

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GENIUS PCB HANDLING SYSTEM - 6

Dual magazine line loader The GENIUS 1-DL Dual magazine line loader is used when a magazine of PC boards is required to be loaded into a production line. This unit is capable of handling two magazines that can easily be accessed from the side of the machine. It is used in low to medium volume applications that require medium capacity storage. STANDARD FEATURES • Motorized width adjustment • User friendly touch screen display for function and alarms • Dual servo drive for PCB positioning into magazine slot • ESD hinged cover with safety interlock • Configurable pitch selection • Tower light...

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GENIUS PCB HANDLING SYSTEM - 7

PCB handling Transport system Transport height Transport direction Width adjustment Buffer capacity Conveyor speed Magazine handling Buffer capacity Min magazine size Max magazine size Other sizes and types Module specification Length Height Width Colour PCB dimensions Board length Board Width Board thickness Antistatic edge belts 953 ±50 mm Left to right (reverse flow as option) Motorized width adjust 90 at 10 mm pitch, 2 magazines Max 15 m/min adjustable 2 magazines CAB 701 / NIKKO NKAJ-0218R-G CAB 707 / NIKKO NKAJ-0546R-G ilable upon request.

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GENIUS PCB HANDLING SYSTEM - 8

Multi magazine line loader The GENIUS 1-ML Multi magazine line loader is used when a magazine of PC boards is required to be loaded into a production line. This unit is capable of handling five magazines that can easily be accessed from the side of the machine. It is used in high volume applications that require large capacity storage. STANDARD FEATURES • 5 magazine capacity for standard machine • Electrical pusher to slide PCBs automatically out of the magazine • Rack locking by upper and lower pneumatic clamps • Programmable pitch setting • User friendly touch screen display for...

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GENIUS PCB HANDLING SYSTEM - 9

Module specification Length Height Width Colour Air pressure PCB dimensions Board length Board Width Board thickness PCB handling Transport system Transport height Transport direction Buffer capacity PCB loading time Magazine changeover time Magazine handling Buffer capacity Min magazine size Max magazine size Other sizes and types Antistatic edge belts 953 ±50 mm Left to right (reverse flow as option) 50 PCBs (pitch 10 mm) in each magazine Approx. 7 sec Approx. 20 sec 5 magazines CAB 701 / NIKKO NKAJ-0218R-G CAB 707 / NIKKO NKAJ 0546R-G available upon request. Optional Buffer capacity 3...

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GENIUS PCB HANDLING SYSTEM - 10

Triple magazine line loader The GENIUS 1-TL Triple magazine line loader is used when PC boards in magazines are required to be loaded into a production line. This unit is capable of handling three magazines that can easily be accessed from the side of the machine. It is used in medium to high volume applications that require large capacity storage. STANDARD FEATURES • Dual servo drive for PCB positioning into magazine slot • Motorized width adjustment • User friendly touch screen display for function and alarm • SMEMA interface • ESD hinged cover with safety interlocks • Configurable pitch...

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GENIUS PCB HANDLING SYSTEM - 11

available upon request. Module specification Length Height Width Colour PCB handling Transport system Transport height Transport direction Width adjustment Conveyor speed Antistatic flat belt 953 ±50 mm Left to right (reverse flow as option) Motorized with adjust system Max. 15 m/min adjustable Magazine handling Buffer capacity Min magazine size Max magazine size Other sizes and types 3 magazines CAB 701 / NIKKO NKAJ-0218R-G CAB 707 / NIKKO NKAJ 0546R-G PCB Dimensions Board length Board Width Board thickness

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GENIUS PCB HANDLING SYSTEM - 12

Destacker The GENIUS 1-DK Destacker is used when unpopulated PC boards are to be introduced to a production line. The module can hold up to a 200 mm (7.8") stack of unpopulated PC boards at a weight of 15 kg (33 lbs). The unit is able to segregate one board from its stack onto the production line by utilizing a technically advanced releasing mechanism. The unit is able to achieve cycle times of less than 9 seconds per board. STANDARD FEATURES • Large stack capacity • Easy adjustment for PCB thickness • Uninterrupted loading • Motorized width adjust • Adjustable conveyor speed • Antistatic...

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