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SCK Sampling system for dry gas sampling at rotary cement kiln gas exit and calciner gas exit

SCK SAMPLING SYSTEM | DS/SCK-EN REV. A — Application and system overview System overview The SCK sampling system is designed for sampling of hot cement flue gas with a high dust load for gas analysis. Usage sites are the rotary cement kiln gas exit and the calciner gas exit in dry process clinker kilns. The system is suitable for applications in rough environmental conditions. The SCK sampling system comprises the following modules: The SCK sampling system is preferably combined with ABB’s ACX analyzer system. The combination of SCK with analyzer systems of third-party manufacturers is also...

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SCK SAMPLING SYSTEM | DS/SCK-EN REV. A 12 3 1 Pneumatic box 2 Emergency stop button 'probe action' 3 Pneumatic motor 4 Terminal box for system-internal electric cables connections 5 Heated connection box for sample gas line connection 6 Automatically (pneumatically) or manually driven oven flap 7 Transport brackets (dismounted at installation site) 8 Gas sampling probe type H (see p. 5) or type 60S (see p. 6) 9 Internal heated sample gas line 10 Flashing lights 'probe action' 11 Cable drag chain 12 Probe cleaning unit Description The retractor with its pneumatic chain driver carries the gas...

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SCK SAMPLING SYSTEM | DS/SCK-EN REV. A — Gas sampling probe type H 6 5 Control air connection G ¼ in Sample gas connection G ¼ in Compressed air connection for pipe nozzle with 18 mm outer diameter Cooling water connections G 1 in 5 Bleeding for cooling water circulation 6 Flange DN 150, PN 10 Technical data The water-cooled gas sampling probe type H is installed in kilns, where extremely hard encrustations are to be expected. Material Cooling tube: Stainless steel 1.4541 (AISI 321) Inner gas pipe: Stainless steel 1.4436 (AISI 316) By using the probe type H, long measuring periods without...

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SCK SAMPLING SYSTEM | DS/SCK-EN REV. A — Gas sampling probe type 60S ~60 1 Sample gas inlet ports 2 Thickened shank of probe tube 3 Cooling water connections L1 Probe tube length L2 Length of thickened shank: 800 mm for L1 ≤ 2000 mm, 1300 mm for L1 ≥ 2500 mm L3 200 mm with reinforced protection tube Technical data The water-cooled gas sampling probe type 60S is installed in kilns where less hard encrustations are to be expected. Material Cooling tube: Stainless steel 1.4541 (AISI 321) Inner gas pipe: Stainless steel 1.4571 (AISI 316Ti) By using the probe type 60S with two sample gas...

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SCK SAMPLING SYSTEM | DS/SCK-EN REV. A 1 Temperature sensor (return) 2 Cooling water return (brass, pipe connector 1 in) 3 Check valve 4 Shut-off valve cooling water 5 Cooling water inlet (brass, pipe connector 1 in) 6 Cooling water feed (brass, pipe connector 1 in) 7 Pressure controller 8 Temperature sensor (feed) 9 Safety relief valve outlet (brass, pipe connector 1 in) 10 Safety relief valve cooling water pressure 11 Surge tank 12 Fan motor heat exchanger 13 Heat exchanger 14 Cooling water pump 15 Analog input module 16 CAN bridge 17 Terminal strip power supply for motor and pump 18...

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SCK SAMPLING SYSTEM | DS/SCK-EN REV. A 1 Maintenance switch (lockable) 2 Color touch panel 3 Buzzer 4 Main switches Description The control unit comprises the control system including the display and operator control unit for monitoring and operating the gas sampling system. Electrical power supply and all signals for the entire gas sampling system are fed-in and distributed in the control unit. The control program offers different levels which are partly password-protected. Various locking mechanisms prevent possible sampling probe damages caused by erroneous operation or failure of single...

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SCK SAMPLING SYSTEM | DS/SCK-EN REV. A Cooling module Disposal tube from safety valve i Compressed air supply tube Cooling water feed pipe Heated sample gas line to analyzer system □ rxX J.7.IT. H 1 Safety relief valve outlet (bulkhead union brass with pipe connector 1 in) 2 Cooling water inlet (bulkhead union brass with pipe connector 1 in) 3 Cooling water feed (bulkhead union brass with pipe connector 1 in) 4 Cooling water return (bulkhead union brass with pipe connector 1 in) 5 Cooling water tube (25/39x7 mm 30 m incl. in delivery) 6 Compressed air tube (PA 18/14x2 mm 25 m incl. in...

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SCK SAMPLING SYSTEM | DS/SCK-EN REV. A Power supply Control unit 230/400 VAC supply lines: UPS 230 VAC supply lines (option): Control unit to retractor 230 VAC supply lines: 230 VAC supply lines (for probe type 60S): 24-30 VAC supply lines (for probe type H): 24 VDC supply lines: Control unit to cooling unit 400 VAC supply lines: 24 VDC supply lines: Declaration of conformity Electrical safety The regulations of European directive 2006/95/EC for low voltage are complied with. Electromagnetic compatibility The regulations of European directive 2004/108/EC for EMC are complied...

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SCK SAMPLING SYSTEM | DS/SCK-EN REV. A Requirements at the installation site Power supply Operating voltage 230/400 VAC, ± 10 %, 50 Hz (fuses 3 x 20 A required), 3-phase connection (5 wires, N-conductor necessary) or 230/400 VAC, ± 10 %, 60 Hz (fuses 3 x 20 A required), 3-phase connection (5 wires, N-conductor necessary) or 3 x 208 VAC, ± 10 %, 60 Hz incl. transformer (fuses 3 x 20 A required), 3-phase connection (4 wires) Other voltages on request Power consumption Max. 6 kVA Option ‘UPS' 230 VAC or 120 VAC, ± 10 %, 50 to 60 Hz (fuse 1 x 6 A required) Compressed air supply Purpose For...

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SCK SAMPLING SYSTEM | DS/SCK-EN REV. A -D30 u-REMOTE CAN COUPLER -D50 u-REMOTE CAN COUPLER -D70 u-REMOTE CAN COUPLER -E71 HEATER FILTER UNIT PFE3 (OPTION "60S") -E72 HEATER GAS SAMPLE PROBE H (OPTION "H”) -E73 HEATER GAS SAMPLE PROBE H (OPTION "H") -M51 COOLING WATER PUMP -M52 FAN MOTOR HEAT EXCHANGER -W30 MODBUS CABLE TO ANALYSIS SYSTEM ACX, LiYCY 3x0,25mm2 (OPTION "ACX") -W31 CONTROL CABINET -W32 POWER SUPPLY CABLE 230/400 VAC 5G4mm2 OR5xAWG10 -W33 UPS POWER SUPPLY CABLE 230 VAC 3G2,5mm20R3xAWG12 (OPTION "UPS") -W34 PROFIBUS CABLE AWG22/1, d=0,64mm (OPTION "PROFIBUS DP") -W35 PROFIBUS...

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