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Zygo Precision Optics & Systems

Zygo Precision Optics & Systems
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Zygo Precision Optics & Systems

Product catalog summary
Introduction
Zygo is a prominent entity in the optical industry, renowned for its expertise in surface metrology, position sensing, and optical components. The company emphasizes precision and innovation, offering a vertically integrated approach from design to production to meet critical specifications.
Precision Optical Components
Zygo excels in creating high-precision optical components, such as aspherical optics and prisms, using the best materials for specific applications. Their expertise includes sub-nanometer precision optics for demanding lithographic systems.
Electro-Optics Systems and Assemblies
The electro-optics division designs and manufactures complex assemblies for markets like life sciences and defense. Their ISO-certified and FDA-registered facility provides services from concept to production, including design-to-spec and build-to-print services.
Medical and Life Sciences
Zygo offers precision optical solutions for medical applications, ensuring accurate 3D models and meeting stringent hygiene and precision standards.
Agriculture
Zygo's optical systems enhance agricultural processes by improving planting, harvesting, and quality control through data collection and analysis.
Military and Aerospace
In the defense sector, Zygo provides high-precision optical components for reconnaissance and directed energy systems, meeting rigorous military standards.
Commercial Space
Zygo manufactures reliable precision optics for space applications, including telescopes and imaging systems, suitable for extreme environments.
Semiconductor Industry
Supplying high-precision optical components and assemblies, Zygo leverages metrology expertise to optimize semiconductor production and performance.
Industrial OEM
Zygo designs and manufactures optical components for industrial applications, focusing on precision and cost-effectiveness, with metrology-based fabrication processes ensuring quality.
Engineering & Product Development
Offering comprehensive engineering and design services, Zygo supports product development from concept to production, specializing in optical systems design, lens assembly, and metrology.
Optical Design
Specializing in reflective and refractive optical design, Zygo focuses on manufacturability and time to market, providing optical components, rapid prototyping, and manufacturing services.
Electro-Optical Assembly
The ISO 9001 and ISO 13485 registered facility features advanced clean room assembly areas and comprehensive system-level testing, with experience in medical, semiconductor, surveillance, augmented reality, and 3D imaging projects.
Opto-Mechanical Subassembly
Zygo designs and manufactures complex opto-mechanical sub-assemblies, using in-process optical alignment and real-time optical compensation techniques.
Turnkey System Manufacturing
Offering high-volume manufacturing, Zygo achieves quality, performance, and cost goals through a concurrent product development approach, involving customer collaboration.
Precision Optical Solutions
With over 50 years of experience, Zygo is a trusted partner for optical components and system design, known for reliability and repeatability in precision optical solutions.
Additional Products
Zygo also provides laser interferometers, nano position sensors, and 3D optical profilers, recognized for their reliability and precision in metrology applications.
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Catalog excerpts

Zygo Precision Optics & Systems-1

P R ECISIO N O PTICAL C O MP O N E NTS & SYSTE MS Precision Optical Components & Systems INNOVATIVE, HIGH-PRECISION OPTICAL COMPONENTS AND INTEGRATED SYSTEM DESIGN, PROTOTYPING, AND VOLUME ASSEMBLY

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Zygo Precision Optics & Systems-2

Zygo® is the most trusted name in the industry. We provide best-in-class technologies, services, and solutions with a focus on surface metrology, position sensing, and optical components and assemblies. In a world where meeting and achieving precise tolerances are critical to the success of advanced applications, Zygo is your dedicated strategic partner. ZYGO PRECISION OPTICAL C OMP ONENTS & SYSTEMS

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Zygo Precision Optics & Systems-3

Zygo has been at the cutting edge of ultra-precision manufacturing for 50 years. Zygo’s global, industry-wide reputation for excellence is a result of a dedicated team, and an unwavering focus on timely, cost-effective, and unmatched highquality outcomes for the most critical specification. We continuously innovate, achieving cuttingedge solutions through a combination of passion, experience, tenacity, and the desire to succeed. Zygo’s four core values sit at the heart of all we do. In every way Zygo goes Beyond Precision™. Beyond Precision

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Zygo Precision Optics & Systems-4

Zygo is a vertically integrated company. Our experts take a design from blank paper through volume production. As a world leader in optical metrology, Zygo leverages its opticians, coating technicians, and knowledge to create the most assemblers specialize in bringing desirable, efficient and effective the most challenging designs to testing solutions for the custom life, and performing the rigorous inspection and testing necessary produce for our partners. Zygo’s vertically-integrated approach demanding quality expectations of grew from our own demand Our scientists, engineers, master for consistent,...

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Zygo Precision Optics & Systems-5

PRECISION OPTICAL COMPONENTS & SYSTEMS Customers come to Zygo to see what’s possible. Zygo consistently and repeatedly delivers precision optical components and systems that are the envy of our competitors — with everything designed and manufactured in the United States. PRECISION OPTICAL COMPONENTS Zygo is a premier fabricator of high-precision optical components. Because we have your best interests in mind, we are material agnostic, rather than material manufacturers. We have years of experience sourcing the best materials for each specific application. Over the years Zygo’s optical components...

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Zygo Precision Optics & Systems-6

MEDICAL AND LIFE SCIENCES As a company, Zygo is more than just people and machines, 45,000 sq ft facility boasts class instead embodying a culture of 100 clean room capabilities, in-line industry-changing innovation When your readings can mean the difference between life and death, trust Zygo to be the first choice for precise results. production optical compensation, which it makes available to its customers from across industry Assembly engineering services. FDA registered; making it the ideal location for high precision system manufacturing. This facility is products used in the life sciences...

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Zygo Precision Optics & Systems-7

Case Study FDA Certified Dental Imaging Device BEAM EXPANDER SENSOR FOCUS ELECTRO OPTIC SENSORS AGRICULTURE Today optical-based systems increasingly play a larger role in the agriculture industry. They incorporate custom optics to improve planting, harvesting, pest inspection, quality-control, and more. These optical systems also help farmers maximize efficiency new dental imaging product to by understanding crop conditions making precise 3D virtual models • Small enough to image rear teeth through data collection and of patients’ teeth. Image data improving the speed of cultivation was to be...

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Zygo Precision Optics & Systems-8

Case Study Advanced Helmet Mount Display (AHMD) TECHNOLOGICAL FEATURES • Integrated illumination, display and head tracking Defense needed a new battlefield • Large field of view and eyebox Zygo embraced the challenge, • Complex off-axis high-resolution aspheric optical system landscape simulator to train pilots, designing and manufacturing an advanced high-resolution off-axis optical system that provides an DESIGN INNOVATIONS • Six-axis display alignment • Bonding to within 3 μm tolerance • Custom “eyeball simulator” test equipment to measure imaging and photometric performance • Extreme lightweight...

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Zygo Precision Optics & Systems-9

Zygo has a long, rich heritage development and launch team for the defense market. From house team. We can engage your program at any phase of the reconnaissance systems, product’s lifecycle. Zygo’s optics group is ITAR Registered and directed energy systems and provides advanced engineering, laser fusion research, or turn- prototyping, volume assembly, and high precision optical ZYGO OPTICAL WINDOWS HIGH ENERGY LASER COMPONENTS homeland security use, Zygo component fabrication services • Wide variety of materials available is ready to work closely with in the USA making it easy to work customers...

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Zygo Precision Optics & Systems-10

COMMERCIAL SPACE When failure is not an option, turn to Zygo. Once a satellite is in orbit, there Over the years Zygo’s optical passively athermal imaging are rarely second chances to components group has made systems for modern low earth fix optical aberrations. Zygo has a vast range of products from orbit constellations. components and systems which freeform optics used to repair the have reached TRL-7+. We have the Hubble Space Telescope, to the ability to reliably and consistently development of high performance, manufacture precision optics for the most demanding applications. Zygo has more...

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Zygo Precision Optics & Systems-11

Zygo makes best-in-class ISR processes, ensuring that they EXTREME PRECISION OPTICS windows, LIDAR windows, function reliably in a variety • Aspheric Surface Fabrication vacuum chamber windows, and viewport windows. Our optical can create optical high flexural • Computer Controlled Optical Surfacing (CCOS) strength windows in sizes up to their exceptional reliability and SUPER FINISHING/POLISHING diameter, and are expert in high ISO 9001 compliant facility using aspect ratio applications and stringently controlled fabrication complex geometries. • Applied to any size optic including on plano...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.