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Zygo 3D Optical Profilers

Zygo 3D Optical Profilers
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Zygo 3D Optical Profilers

Product catalog summary
Introduction
Zygo is a leader in surface metrology, position sensing, and optical components, known for its innovative 3D optical profilers that provide precise, non-contact metrology solutions.

Optical Metrology
Optical metrology is a non-destructive method for surface measurement, offering high sensitivity and accuracy. Zygo's tools, such as laser interferometers and 3D optical profilers, measure a wide range of surface spatial wavelengths.

3D Optical Profiling
3D optical profiling is essential for measuring surface finish, roughness, and topography. Zygo's profilers offer precise, ISO-compliant, non-contact measurements, capturing up to 1.9 million data points quickly, with advanced technology for superior speed and precision.

Technology and Software
Zygo's profilers use optical interference for sub-nanometer precision measurements. Their Coherence Scanning Interferometry (CSI) technology ensures high fidelity, while the Mx software provides comprehensive system control and data analysis with interactive 3D maps and statistical process control.

Product Range
  • ZeGage™ Pro: Bench-top profilers for micro-scale features with nanometer-level precision.
  • NewView™ 9000: Versatile profiler for various surfaces, featuring CSI technology for sub-nanometer precision.
  • Nexview™ NX2: Advanced profiler for demanding applications, offering automation and exceptional precision.
  • Nexview™ 650: Large format tool for extensive work volumes, providing precise 2D and 3D measurements.
  • Compass™: System for precision metrology of micro lenses and molds, utilizing CSI technology.


Special Configurations
Zygo offers production-ready metrology solutions with the Guardian industrial enclosure for protection in harsh environments.

Conclusion
Zygo's 3D optical profilers are vital for industries requiring precise, reliable, and repeatable measurements across various applications.
Overview of Optical Metrology Systems
Zygo's systems cover a wide range of spatial frequencies, enabling surface characterization from high-frequency features like roughness to low-frequency form and topography, compliant with ISO 25178 standards.

Applications and Capabilities
  • Precision Machining: Controls manufacturing processes and addresses challenges.
  • Optics Manufacturing: Uses PSD analysis for texture examination.
  • Microelectronics: Allows quick examination of steps, depths, texture, and critical dimensions.

Step Height and Regions Analysis
Zygo’s Mx software features a "Regions Analysis Tool" for isolating specific surface features, measuring step heights up to 20,000 μm with precision.

3D Optical Profiler Applications
  • Transparent Film Inspection: Measures topography of films >400 nm thick and inspects films from 1-150 μm.
  • Tribology: Provides precision in material research and surface finishing techniques.
  • Automated Image Inspection: Uses 2D analysis tools for lateral metrology and pattern recognition.

Industries Served
Zygo's solutions are used in consumer electronics, automotive, precision machining, optics manufacturing, medical, and advanced R&D sectors.

Precision Gear Tooth Metrology
Zygo's instruments identified microscopic waviness on gear teeth, allowing manufacturers to refine production processes.

Optics and Accessories
Zygo offers a range of interferometric objectives and accessories, with custom optics available for specific requirements.

Conclusion
Zygo provides robust, non-contact metrology solutions for various applications, ensuring precision and efficiency in manufacturing processes.
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Catalog excerpts

Zygo 3D Optical Profilers-1

3D Optical Profilers ROBUST, NON-CONTACT METROLOGY SOLUTIONS FOR EXACTING APPLICATIONS

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Zygo® is respected globally as an innovator and for providing best-in-class technologies, services, and solutions with a focus on surface metrology, position sensing, and optical components and assemblies. In a world where meeting and achieving precise tolerances are critical to the success of advanced applications, Zygo is your dedicated strategic partner.

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o o o o o o achieving cutting-edge solutions Zygo has been at o o o o o the cutting edge o o o o o of ultra-precision o o o o o manufacturing for o o o o o 50 years. Zygo’s global, industry-wide a result of a dedicated team, the desire to succeed. Zygo’s four core values sit at the heart of all o o o o o o and an unwavering focus on timely, cost-effective, oand exceptional high-quality o o o o passion, experience, tenacity, and we do. In every way Zygo goes critical specification. Beyond Precision™.

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OPTICAL METROLOGY Zygo has elevated the status of optical metrology to a disruptive, enabling technology. Optical metrology is an extremely versatile surface measurement tool for laboratory inspection and process control. It is non-destructive, non-contact, highly sensitive, and exhibits exceptional resolution and accuracy — all required in modern industrial and R&D applications. ROUGHNESS ZYGO LASER INTERFEROMETERS ZYGO 3D OPTICAL PROFILERS 1000 mm SURFACE SPATIAL WAVELENGTH Zygo’s optical metrology tools including our laser interferometers and 3D optical profilers measure the broadest range...

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Zygo optical profilers drive process control and optimization as they move beyond the quality lab and into production. Zygo 3D optical profilers are Customers benefit from Zygo’s 3D optical profilers are not just faster than traditional achieve best-in-class performance parameters when measuring stylus profiling in measuring through advanced, patented, and surface structure and texture surface areas. With large innovative technology solutions. across varying surface scales, fields of view and more pixels They are highly automated, including aeral surface roughness per measurement than less versatile...

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ZYGO TECHNOLOGY AND PROPRIETARY SOFTWARE COHERENCE SCANNING INTERFEROMETRY (CSI) Zygo 3D optical profilers use the principle of optical interference to measure a sample by comparing the light reflected from a test LIGHT SOURCE Aperature Stop surface to the light reflected from a reference mirror. This interference is sensitive enough to detect features smaller than Field Stop Combined reference and test beams 1 nm tall. In Zygo’s systems, the interferometer is the microscope objective, which BEAMSPLITTER provides magnification as well as the integrated reference. We offer a wide range of lenses...

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Part Finder & SmartSetUp ™ No guesswork or expert-level training required. Automatically optimizes data in >1 minute. Zygo Mx software provides a powerful set of tools that sets it apart from standard data analysis and system control software. ™ Precision metrology in vibration-prone environments. Precision and speed, with the lowest possible noise. Results of 0.06 nm sq with 0.005 nm repeatability – in just seconds. Regions Analysis The power of area measurements. Compare regions separated laterally and/or vertically. Custom Workspace Create customized interfaces and dashboards for control,...

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ZYGO 3D OPTICAL PROFILERS Zygo 3D optical profilers provide metrology solutions for every industrial sector where there is a demand for cost-effective, reliable, repeatable, and accurate ultra-precision measurement. Non-contact metrology No consumables Vibration resistant For both the lab and process optimization Sub-nanometer precision at all magnifications ISO 25178 compliant results Automated configuration for ease-of-use Full 3D visualization of virtually any surface Vertical precision and high speeds are independent of magnification Up to 1.9 million data points in every measurement field...

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Zygo has engineered a full line of non-contact 3D optical profilers designed for an extensive range of applications. ZEGAGE™ PRO systems use Zygo’s interactive with nanometer-level precision, robust bench-top class profilers ideal for most industrial surfaces. analysis software for easy and For smoother optical surfaces, detailed visualization to help in process control. SureScan polished metallic components — surface, setting new standards technology, for vibration robust the ZeGage Pro HR offers more metrology, is now paired with Part than 20X better precision with flexibility, and precision....

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Confidence in Metrology “On Zygo tools, instrument reliability is outstanding, which results in consistent long-term results.” – Jack Clark, Principal Scientist, WOODWARD, INC.

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Each Zygo optical profiling system is characterized by superior performance, accuracy, speed, and precision. Stitching & Patterned Sampling Multiple Sample Stage Options than other commercially available in non-contact optical surface measurement, making it easy and fast to measure a wide with advanced SureScan range of surface types, including vibration reduction technology smooth, rough, flat, sloped, and configuration tools for quick and confident setup, while optional motorized sample staging enables Zygo’s Coherence Scanning measure multiple part segments, recipe-based in-tray part delivering...

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Sub-nanometer precision at all magnifications. NEXVIEW™ NX2 The Nexview NX2 is Zygo’s most and more precisely than any other results that comply to ISO 25178 advanced profiler, a fly-by-wire commercially available system. tool with no manual controls designed for the most exacting With applications as varied as deliver robust and precise flatness, roughness and waviness, measurements with minimal exceptional precision, advanced thin films, step heights, and more effort. Additionally, SmartPSI™ algorithms, application flexibility, technology ensures extremely fast and automation into a single...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.