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HIT pendulum impact testers

HIT pendulum impact testers
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HIT pendulum impact testers

Product catalog summary
Overview
The document details the HIT Pendulum Impact Testers by Zwick Roell Group, designed for plastics manufacturers and processors. These testers offer models ranging from 5 to 50 Joules, featuring accuracy, dependability, and ergonomic design. They are equipped with advanced features to enhance testing accuracy and efficiency.
Key Features
  • Pendulum Coding: Automatically recognizes and evaluates the pendulum used, ensuring correct test procedures.
  • Vibration-Free Design: Utilizes double carbon rods for reduced energy loss and improved dynamic characteristics.
  • Tool-Free Pendulum Change: Allows for easy pendulum swaps without tools.
  • Low-Wear Disc Brake: An optional feature that is virtually wear-free.
  • Ergonomic Design: Key operating elements are easily accessible, reducing operator fatigue.
  • Advanced Electronics: High-resolution digital encoder and RS232/USB interfaces for precise measurements and integration with lab systems.
  • Instrumented Pendulums: Provide high-precision records of impact and fracture sequences.
Models
  • Stand Alone Model: Ideal for non-data storage needs, displaying results as absorbed impact energy or percentage of potential energy.
  • PC Model: Suitable for data storage and processing, with testXpert® II software for graphical and statistical data preparation.
Design and Construction
  • Low Vibration Design: High-performance carbon materials increase pendulum stiffness and reliability.
  • Motorized Pendulum Return: Automatically returns pendulum to starting position, optimizing test parameters.
  • Heavy Frame Construction: Cast iron frame dampens vibrations, ensuring stability and accuracy.
Safety and Standards
  • Operator Protection: Modular safety devices and safety housing for energies above 5.5 joules.
  • Compliance: Meets CE requirements and DIN 51233 standards.
Software and Accessories
  • testXpert® II Software: Offers Master and Standard Test Programs for comprehensive testing and data management.
  • Charpy and Izod Fixtures: Precision-made accessories for specific testing needs, with quick-change capabilities.
Specifications
  • HIT5P Model: Designed for use with or without a PC, with a maximum impact energy of 5 J and an impact velocity of 2.9 m/s. It includes features like friction correction and kinetic air and bearing friction adjustments.
  • HIT5.5P Model: Offers a slightly higher maximum impact energy of 5.5 J and a variable impact velocity between 2.2 to 3.40 m/s. It includes advanced data recording capabilities and supports both conventional and instrumented pendulums.
Testing Procedures
  • Tensile Impact Tests: Conducted according to ISO 8256 and ASTM D 1822 standards, using specific fixtures and yokes. The document details the setup for both Method A and Method B.
  • Charpy and Izod Tests: Specifies the use of quick-change pendulum units and provides guidelines for fixture and anvil adjustments to ensure accurate testing.
Equipment and Accessories
  • Fixtures and Jigs: Various fixtures are available for different test standards, including Dynstat and tensile impact tests. The document emphasizes the importance of precise alignment and clamping.
  • Notch Cutting Machine: The Zwick ZNO machine is highlighted for its role in preparing specimens by cutting notches according to several standards, ensuring accurate energy measurement.
Safety and Installation
  • Recommendations include securing the testing table to a solid wall to prevent energy loss and using safety devices to protect operators from specimen fragments.
Software
  • testXpert® II: This software supports the configuration and operation of the pendulum impact testers, offering master and standard test programs for various standards.
Conclusion
The HIT Pendulum Impact Testers provide a robust and flexible solution for impact testing, with features that enhance accuracy, ease of use, and safety. They are suitable for a wide range of materials and comply with international testing standards. The document provides comprehensive guidance on configuring and using HIT5P and HIT5.5P pendulum impact testers for a range of standardized tests, emphasizing the importance of correct setup and safety measures.
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Catalog excerpts

HIT pendulum impact testers-1

FP 573 2.0109 HIT Pendulum Impact Testers from 5 to 50 Joule Intelligent Testing

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HIT pendulum impact testers-2

1. The Pendulum Impact Testers from Zwick are a HIT Important Characteristics Leading mechanical testing products manufacturer Zwick Roell Group’s HIT Pendulum Impact Testers are benchmark instruments for plastics manufacturers and processors Accuracy, dependability and ergonomic design are primary features of the HIT pendulum impact testers. Advanced manufacturing technology brings improved accuracy specifications, with the following innovations and benefits for users in both R+D and quality assurance: • Pendulum coding as standard The HIT Pendulum Impact Testers automatically recognize the...

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HIT pendulum impact testers-3

2. HIT Pendulum Impact Testers – Everything a Pendulum Impact Tester Needs Low vibration instrument design The systematic design of the perfect low-vibration pendulum impact tester begins with the items closest to the specimen - the pendulum and the supports. Models available HIT pendulum impact testers are available in two versions: • Stand Alone model This model is the ideal choice when there is no need to store test data. The results are calculated by the pendulum impact tester and can be displayed as required as absorbed impact energy, or as a percentage of the pendulum´s potential energy....

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HIT pendulum impact testers-4

These outstanding features earned HIT pendulum impact testers the Materialica 2006 Design Award. The heavy frame is made of cast iron to dampen vibrations, and three heavy-duty locking leveling-feet ensure that the HIT remains perfectly level. Motorised pendulum return After the test the pendulum is automatically captured and returned to the starting position. This feature enables the starting angle setting to be varied and optimum test parameters such as impact speed and energy loss on impact to be determined. Pendulum identification and interchangeability Just as a certified weight has its...

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HIT pendulum impact testers-5

Instrumentation Modern instrument electronics With instrumented testing, the load during impact is measured using piezo load cells or strain gages, depending on the individual case. The raw values are in the form of a load-time curve. The electronics perform all important functions: the calculation and display of impact energy, the standardcompliant correction of windage and bearing friction and monitoring the vertical position in the impact direction. Filtered force in N PC connection except with the Stand Alone model, is via a USB interface. There is also a serial interface for connection to...

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HIT pendulum impact testers-6

Specimen conditioning A magazine and tempering box are available from Zwick. The pendulum is easily changed by means of a quick release mechanism, eliminating the need for tools. The optional safety protection system incorporates an integral collecting tray on the left side for specimen remains and can be emptied by swivelling the shield out. The electronics feature a simple and easy-to-use keyboard, with a large, clear display designed to reduce fatigue even when testing large batches. The structured menu system makes operating the instrument quick and easy. Application range and standards Fig....

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A local operator shield is available for the Charpy fixture to protect the operator from flying debris (Fig. 3) In the interests of safety the HIT25P and HIT50P are equipped for two-handed operation and have safety devices to left and right. testXpert® II PC-Software A choice of Master and Standard Test Programs are available for the HIT pendulum impact testers. Master Test Programs have a comprehensive range of options and flexibility to control test parameters and process results, and are perfectly suited to research and development needs. Standard Test Programs are focused on individual DIN,...

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The quick change adapter plates are used to adapt the pendulum impact tester to different specimen widths, whilst the supports are precisely positioned using set pins and adapt to the specimen thickness. An optional swivelling protective shield can be used with the fixture, and a positioning aid helps to locate the specimen correctly, using either the notch or the front edge of the specimen. Advantages: • Quick changing of Charpy fixture • Anvils precision-made by CNC machine and individually inspected for 100% accuracy Izod fixture Two types of Izod fixtures can be used: The manual fixture clamps...

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For tests according to ISO 8256, Method A one specimen shoulder is gripped a yoke. The other end of the specimen is clamped in the tensile impact fixture. The pendulum strikes the yoke and creates a tensile impact on the free end of the specimen. Yokes with masses of 15 up to 120 g are available. Dynstat fixture The HIT pendulum impact testers can also be equipped for Dynstat tests to DIN 51230. A Dynstat fixture and a comprehensive range of pendulums cover the Dynstat applications. For tests according to ISO 8256 Method B and ASTM D 1822, one specimen end is gripped in the pendulum. The other...

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3. Instrument Specification HIT5P The specification guide on the following pages is designed to help you to configure your instrument to meet your testing requirements. Naturally, we will be happy to answer any questions that may arise. The following points should be checked before a pendulum impact tester is specified in detail: • To be used with or without a PC • Standards to be used • Test methods and specimen to be used For a quick orientation we marked the item numbers with a red dot (•). Selection of the basic instrument HIT5P Max. impact energy Impact velocity Width x Height x Depth Weigth...

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HIT5P - testXpert® II PC-Software testXpert® II comprises Master and Standard Test Programs for optional use with the PC model. testXpert® II Test Programs Master Test Program for pendulum impact tests: connects Zwick Roell pendulum impact testers with the functions required for the pendulum impact tester configuration in use Standard Test Programs: to DIN 50115, pendulum impact test on metal to DIN 53435 (Dynstat) pendulum impact tests on plastics to ISO 179-1 (Charpy), ISO 180 (Izod), ISO 8256 (tensile impact) pendulum impact test on plastics to ISO 179-2 06/2000, determination of Charpy impact...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.