In-line Monitoring & Control Equipment Wire • Cable • Plastics • Rubber • Metal • Steel
Open the catalog to page 1ZUMBACH Electronics was founded in 1957 in Orpund, Switzerland, where it is still headquartered. Here and in the USA, we have established our centres for research, development, and manufacturing. The goal of the ZUMBACH group is to offer the industry the most complete programme of measuring and monitoring instruments of the highest quality and technology. Worldwide support by competent advisors and reliable service is provided by 12 ZUMBACH owned enterprises and by over 40 agencies. Telecom Cables Extrusion Singles Jackets Power Cables Extrusion CV Lines Rewinding Fibre Optic Cables Drawing Buffering...
Open the catalog to page 2Diameter / Ovality / Shape ODAC Laser Gauges Diameter / Ovality MSD - Linear Sensor Technology & Multiple Light Sources Width / Height / Length / Profile / Shape Wall Thickness / Concentricity / Diameter UMAC / UMAC CI / WALLMASTER Cross Section Measurement (X-Ray Technology) apacitance Measurement / Fast Fourier Transform CAPAC / FFT/SRL Lumps/Neck-Downs / Surface Defects KW Fault Detectors / SIMAC® Dielectric Testing / Spark Test Spark Tester, AST H, AST L, DST / CALIBRATOR SP onductor Preheating / Temperature Control ZUMBACH PREHEATER, AUTAC 300 Data Processing, Display, Control / Interfacing...
Open the catalog to page 3ODAC® Laser Gauges Over 90'000 ODAC® measuring heads have been in use successfully for over 65 years. From international conglomerates to the small manufacturing company, ODAC® instruments are being used in multiple industries, contributing to their success. The ODAC® brand does not only represent non-contact dimensional measurement, but also unusual insensitivity to dirt, the highest precision, and a compact design. Important Features • • • • Very robust, lasting design Extremely insensitive to dirt Highly developed optics and scanning Highest accuracy and permanent calibration Your Advantage...
Open the catalog to page 4ODAC Measuring Heads in Operation ODAC systems are used for products in most any industries, like Wire & Cable, Plastics, Rubber, Steel and Metal. Typical Solutions • Diameter and ovality measurement • Position measurement • Depth and height measurement • Multiple measurement • Lump detector function (surface inspection) • Measurement of transparent products Typical Products • Cable and wire of any kind • Singles, sector conductors, profiles • Fiber optics, compound fibers • Pipe, tubing, hose • Steel, copper, aluminium rod 3 Axis Laser Measurement - The Solution for Accurate Diameter and Ovality...
Open the catalog to page 5With the MSD Diameter Gauges, ZUMBACH introduces a new series of measuring heads for on-line diameter and ovality measurement and control. This new line complements the high-precision laser diameter measuring heads of the ODAC® series. The MSD models achieve their ideal efficiency in terms of price and performance specifically for applications in the cable and plastics industry. The experience of 60 years with on-line and off-line measurement and control technology has led to a product characterised by the most current and sophisticated technology and functionality as well as by the well-known...
Open the catalog to page 6Diameter Ovality Ergonomic Design By fitment of the optional floor stands, each measuring head model can be swivelled upwards. This allows for easier working access when needed in confined spaces and simple removal of the measuring head from the production line. Application The MSD models are suitable everywhere and can be used in all cable manufacturing lines for measuring all kinds of wires and cables. They are indispensable tools in tube and hose extrusion lines for measuring pressure, waste water, heating tubes, etc. as well as all kinds of hoses. Measuring Principle The measuring principle...
Open the catalog to page 7Width, Height, Depth, Profile ODAC®-JK and -JP Versions with Modular Emitter and Receiver Special optics and special signal evaluation make these versions suitable for measurement of width, height, depth, and profile. Emitter and receiver can be mounted at practically any distance in order to accommodate for the product. This approach is also used under extreme conditions, where considerable measuring distances are required due to heat radiation or dirt emission. By utilizing 2 measuring heads and synchronization techniques, even large diameters, lengths or widths can be measured with high accuracy....
Open the catalog to page 8Dimension and Profile shape PROFILEMASTER® – Accurate In-line Profile Measurement Using Light-Section Principle and Machine Vision Measuring Principle PROFILEMASTER® systems measure and monitor profiles and other non-round products during the production process. The complete cross-section is graphically displayed on the screen, based on a sophisticated image processor. The measuring principle is based on 2D laser triangulation respectively light- sectioning technology. Four or more lasers illuminate the product surface and the associated matrix cameras capture the light contour from an oblique...
Open the catalog to page 9UMAC' represents a line of ultrasonics based systems for wall thickness measurement and control of pipe, hose, tubing and cables. Each system consists of a highly developed UMAC' processor, interrogating up to 8 transducers at high speed. WALLMASTER systems process data from several ODAC' measuring heads and a UMAC' wall thickness measuring system. Automatic control of wall thickness and/or diameter is easily possible. Calibration can be automated by means of the DIACAL options. • Wall thickness down to 0.05 mm (.002 in.) • Medical tubes • Rubber hoses • Jackets on CAT 5, 6 ... 8 data cable •...
Open the catalog to page 10Wall Thickness Jacket Extrusion For Compensation and Automatic Calibration of the Wall Thickness. DIACAL 8000 is a smart method for the simplified calibration. Compensation of any wall thickness value (layer) through the wall thickness measurement of 2 diameter sensors (D2-D1/2). Max. 4 compensation controllers can be configured. Remote display Control USYS IPC 2e – WALLMASTER Tubing Extrusion Remote Display Extruder speed control Vacuum valve Pipe Extrusion Remote Display Extruder speed control USYS IPC 2e – WALLMASTER Advantages • Precise wall thickness measurement of cable jackets • Automatic...
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