STEELMASTER SMR

STEELMASTER SMR

STEELMASTER SMR

Product catalog summary
General Overview
The STEELMASTER SMR is a revolutionary rotating gauge system designed for hot and cold rolling and quality control of rods and bars. It is part of the STEELMASTER family, which includes SMS and SMO models. The SMR gauges offer high measuring performance with a robust and mechanically simple design.

Gauge Versions
  • SMR 100-S1 / SMR 160-S1: 1-axis versions for round and non-round products.
  • SMR 100-S2 / SMR 160-S2: 2-axis versions, twice as fast as 1-axis versions.
  • SMR 100-S3 / SMR 160-S3: 3-axis versions recommended for 3-roll blocks or asymmetric shapes.

Outstanding Advantages
  • Extremely fast with up to 6000 measurements per second.
  • Contact-free transmission of signals and power.
  • Operates in static or orientable mode.
  • Multi-axis scanning with synchronized laser heads.
  • Calibrated Single Scan (CSS) and Enhanced Profile Measurement (EPM) for irregular shapes.
  • Full Profile Synthesis (FPS) for roundness definition.
  • Maintenance is minimal and easy.

Applications
  • Hot rolling of round and non-round rods and bars.
  • Quality control for black and bright bars.

Basic Concept
  • Rotating Mode: Provides full profile with high update rate, capturing irregularities.
  • Static Mode: Offers high-resolution measurements in the axial direction.

Basic System Components
  • Measuring Unit with ODAC Diameter Measuring Heads.
  • Local Processing and Operation Unit (LPO).
  • Filter/Blower Unit GE 5-2 for cooling and purging.
  • Central Control and Operating Unit (CPO).

Software Packages
  • Basic Software: Includes functions for round products, alarms, statistics, and personalized screens.
  • Optional Software: Offers additional modules for data processing, system configuration, and specific profiles.

Main Data
  • Measuring field: 100 mm to 160 mm.
  • Product diameter: 4 mm to 135 mm.
  • Resolution: +/- 0.001 mm.
  • Accuracy: +/- 0.01 mm.
  • Power consumption: Approx. 4.1 kVA.

Contact Information
Worldwide customer service and sales offices are available in various countries including Switzerland, Belgium, Brazil, China, France, Germany, India, Italy, Spain, Taiwan, UK, and USA.
See more

Catalog excerpts

STEELMASTER SMR-1

The Revolutionary Rotating Gauges For Hot and Cold Rolling & Quality Control SMR is part of the STEELMASTER family with SMS & SMO

 Open the catalog to page 1
STEELMASTER SMR-2

GENERAL The rotating SMR gauges from ZUMBACH are a new generation and concept of optical gauges for hot rolled rod and bar as well as for Quality Control. They bring completely new possibilities and solutions with high measuring performance. The SMR models are mechanically simple and very robust. Outstanding Advantages • Extremely fast: Up to 6000 measurements/s • Rotates at high speed and measures along a shorter "spiral" • Fully contact-free transmission of signals and power • No need for compressed and instrument air • Can work alternatively in static or orientable mode, with up to 6000 measurements/s...

 Open the catalog to page 2
STEELMASTER SMR-3

BASIC CONCEPT The mechanical concept and the basic elements are mostly the same as in the well proven oscillating gauges of the SMO series. Instead of power and signal transmission by a special cable solution, everything is now transmitted totally without contact. The rotating SMR models can be fitted with 1, 2 or 3 laser heads (axes). With 2 or even 3 heads, a full profile is generated after only 90 or 60 degrees respectively of the rotation. This means up to 10 full profiles/s. For non-round bars such as squares, hexagons, flats etc., the optional PROFILE software provides the respective processing...

 Open the catalog to page 3
STEELMASTER SMR-4

BASIC SYSTEM COMPONENTS Measuring Unit with ODAC® Diameter Measuring Heads A robust, welded structure ensures protection of the laser heads against dust, scale, splashes and heat. • Drive system for up to 100 rpm • Fully contact-free power and signal transmission • Easy exchangeable protection glasses • Temperature control system • Diagnostic outputs for checking the video signals • Cooling for OD's up to approx. 30 mm (1.2 in.) by air only. Over 30 mm (1.2 in.) additional water cooling is required. ODAC® 100 / 160 high-tech laser measuring heads (inside the measuring unit) • 1 emitter + 1 receiver...

 Open the catalog to page 4
STEELMASTER SMR-5

STEELMASTER SOFTWARE Basic Software Package The basic package features all functions for round products: • Start and end suppression • Calculation of diameters, height, width, diagonals • Display of mean value, min., max., ovality • Hot and / or cold values • Min. / max. alarms • Head and tail scrap length indication • Personalized screens • Statistics, printed reports • Optional software extensions • 10 major languages; others on request • Section, trend screens • Split screens (MULTIGAUGE) • Configuration, calibration screens Optional Software Packages Besides the basic package, STEELMASTER...

 Open the catalog to page 5
STEELMASTER SMR-6

DIMENSIONS SMR 100/160-Sx WITH HEAT PROTECTION 70.6 2.78 Connection elements and blower air intake are mountable on both sides Emergency stop Laser beam Water cooling tube Recommended product direction Air from blower unit Grease nipple (on both sides) Rotating Service access Grease nipple Signals Mains connection CAUTION: – Product guides must not be fixed on the measuring unit! MAIN DATA Model STEELMASTER SMR 100-Sx STEELMASTER SMR 160-Sx Measuring field 100 mm (4 in.) 160 mm (6.3 in.) Product diameter * 4 up to approx. 80 mm 4 up to approx. 135 mm (.16 up to approx. 3.2 in.) (.16 up to approx....

 Open the catalog to page 6

All ZUMBACH Electronic AG catalogs and technical brochures

  1. USYS IPCe

    6  Pages

  2. USYS Touch

    4  Pages

  3. USYS 200

    4  Pages

  4. USYS 20

    4  Pages

  5. RAYEX® S

    4  Pages

  6. DVO 2

    2  Pages

  7. CAPAC® HS

    4  Pages

  8. ODAC-USYS

    6  Pages

  9. UMAC® CI

    2  Pages

  10. Print Server

    1  Page

  11. GaugePro 8/22

    2  Pages

  12. KW 13/33TRIO

    4  Pages

  13. ODAC® 34XY

    4  Pages

  14. ODAC® 64XY

    4  Pages

  15. ODAC® 2J/16J

    4  Pages

  16. ODAC® 13TRIO

    4  Pages

  17. ODAC® 33TRIO

    4  Pages

  18. ODAC® 63TRIO

    4  Pages

  19. ODAC® 14XY

    4  Pages

  20. CELLMASTER®

    4  Pages

  21. ODEX® 10

    4  Pages

  22. RAYEX® D XT

    6  Pages

  23. ODAC® 110XY

    4  Pages

  24. ODAC® 550

    4  Pages

  25. ODAC® 310

    4  Pages

  26. ODAC® 230

    4  Pages

  27. ODAC® 160

    4  Pages

  28. ODAC® 100

    4  Pages

  29. ODAC® 60J

    4  Pages

  30. VISU-Touch

    1  Page

  31. BENDCHECK

    4  Pages

  32. DVW 1

    2  Pages

  33. AUTAC 300

    2  Pages

  34. ECOGAUGE

    4  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.