STEELMASTER SMO

STEELMASTER SMO

STEELMASTER SMO

Product catalog summary
General Overview
The STEELMASTER SMO oscillating multi-mode gauges by ZUMBACH are precision instruments designed for hot and cold rolling mills and quality control. These gauges are known for their mechanical simplicity, robustness, and reliability, with over 400 systems in operation worldwide. They are available in various measuring ranges and versions to meet diverse needs.

Gauge Versions and Advantages
The SMO gauges offer several advantages, including high measurement rates of up to 2000 measurements per second per axis, compact design, and three selectable measuring modes: static, oscillating, and selective oscillation. They can measure both round and non-round profiles and compute cross-sectional areas. Special versions are available for 3-roll mills, and the system is designed for minimal maintenance.

Applications
The SMO gauges are suitable for various applications, including hot rolling of round and non-round rods, bars, and tubes, as well as cold processes like peeling, grinding, and polishing.

Basic Concept
The static mode provides detailed axial measurements for round products, while the oscillating mode captures the full product profile. The system can be customized with 2 to 6 laser heads, allowing for comprehensive profile generation. Non-round products can be measured accurately for width, height, and diagonals.

System Components
The system includes a measuring unit with ODAC® diameter measuring heads, a local processing and operation unit (LPO), a filter/blower unit, and a central control and operating unit (CPO). The system is equipped with a robust structure for protection against environmental factors and features a sophisticated software package for data processing and system configuration.

Software Packages
The basic software package includes functions for calculating diameters, displaying values, and generating statistics. Optional software packages offer additional functionalities such as data filtering, system configuration, and enhanced profile measurement (EPM) for non-symmetric products.

Main Data and Specifications
The SMO gauges operate using tangential laser scanning with a visible red laser, class 2. They offer a resolution of +/- 0.001 mm and accuracy up to +/- 0.1 mm. The power consumption is approximately 4.1 kVA. Various models are available with different measuring ranges and configurations to suit specific applications.

Dimensions and Customization
The document provides dimensions for various SMO models, with options for heat protection shields and wheels for easy removal. Detailed dimensions are available upon request.
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Catalog excerpts

STEELMASTER SMO-1

Oscillating Multi-Mode Gauges For Hot and Cold Rolling & Quality Control SMO is part of the STEELMASTER family with SMS & SMR

 Open the catalog to page 1
STEELMASTER SMO-2

GENERAL Oscillating multi-mode gauges STEELMASTER SMO from ZUMBACH are a well-proven line of precision gauges for hot rolling mills and for cold processes. They are available for various measuring ranges and in many versions in order to suit all needs. Over 400 systems are in operation worldwide. SMO gauges are mechanical simple, robust and very reliable. Outstanding Advantages • 1000 (option: 2000) measurements /s (each axis) • Latest technology – Highest accuracy • Extremely compact • 3 measuring modes at choice – Static mode shows evolution over 1 billet – Oscillating mode captures entire...

 Open the catalog to page 2
STEELMASTER SMO-3

BASIC CONCEPT The simple and robust mechanical concept of SMO gauges has well proven its reliability and easy maintenance. Hundreds of units are operating worldwide since many years. SMO measuring units can be fitted with 2 up to 6 laser heads (axes), depending version and application. With 2 or up to 6 heads, a full profile (section screen) is generated after 90 or even only 30 degrees of rotation in CW or CCW direction. For non-round bars such as squares, hexagons, flats etc., the optional PROFILE software provides the respective processing and screens. Any SMO measuring unit can be combined...

 Open the catalog to page 3
STEELMASTER SMO-4

BASIC SYSTEM COMPONENTS Measuring Unit with ODAC® Diameter Measuring Heads A robust, welded structure ensures protection of the laser heads against dust, scale, splashes and heat. • Drive system for oscillation • Central automatic shutter • Easy exchangeable protection glasses • Temperature control system • Cooling for OD's up to approx. 30 mm (1.18 in.) by air only. Over 30 mm (1.18 in.) additional water cooling is required. ODAC® 100 / 160 high-tech laser measuring heads (inside the measuring unit) • 1 emitter + 1 receiver for each head • Fully synchronized scanning between the heads • Principle:...

 Open the catalog to page 4
STEELMASTER SMO-5

STEELMASTER SOFTWARE Basic Software Package The basic package features all functions for round products: • Start and end suppression • Calculation of diameters, height, width, diagonals • Display of mean value, min., max., ovality • Hot and / or cold values • Min. / max. alarms • Head and tail scrap length indication • Personalized screens • Statistics, printed reports • Optional software extensions • 10 major languages; others on request • Section, trend screens • Split screens (MULTIGAUGE) • Configuration, calibration screens Optional Software Packages Besides the basic package, STEELMASTER...

 Open the catalog to page 5
STEELMASTER SMO-6

DIMENSIONS Due to the numerous models, only the main dimensions are listed. For detailed dimensions, separate drawings are available upon request. Heat protection shield (option) HC 4 wheels for easy removing the unit out of the rolling train Heat prot. Wheels shield (option) ✔ 2) Space requirement for connection panel; the panel can either be on the left or on the right side of the measuring unit. 2) For products till 30 mm (1.18 in.) = option. For bigger products = obligatory. MAIN DATA Measuring principle Laser Measuring rate No. of axes Resolution Accuracy Power consumption Tangential laser...

 Open the catalog to page 6

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.