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PROFILEMASTER SPS 800

PROFILEMASTER SPS 800

PROFILEMASTER SPS 800

Product catalog summary
Technology Overview
The PROFILEMASTER SPS 800 is an in-line profile measurement system designed for hot and cold steel applications. It features 4 to 8 cameras for capturing and measuring any shape in real-time, with capabilities for roundness and polygonality mode for round products. The system offers surface fault detection with a high sampling rate of up to 1000 per second, enabling the creation of a 3D model. It is highly accurate, detects process problems early, and operates reliably in harsh conditions up to 1200°C. The system simplifies cleaning and maintenance, logs production data for quality control, and integrates with higher-level systems, eliminating the need for manual measurements.
Measuring Principle
The system uses laser triangulation with four to eight light-section sensors, each comprising a laser transmitter and a CMOS camera. The sensors are arranged octagonally to capture complete product shape information. The laser emits a line detected by the cameras, achieving sub-pixel resolution for high-speed acquisition. The system supports various measurements, including angles, widths, thicknesses, and diameters, and can import profile shapes from DXF files. A case study highlights significant cost savings and increased production capacity due to precise measurements.
In-Line Rebar Measurement
The Rebar Software option measures characteristic dimensions of rebar products during in-line production. It generates a section profile with inner and outer contours for measurement, storing results in the PROFILEMASTER database for analysis. The system can measure up to four strands in parallel.
Specifications
The PROFILEMASTER SPS 800-Sx model features 4 to 8 cameras, a measuring field diameter of 800 mm, and supports round and square product dimensions. It has a scanning frequency of up to 1 KHz, display resolution of 0.001 mm, and repeatability of 0.01 mm. The system operates in temperatures up to 1200°C and ambient temperatures from -20 to +45°C. It is a Class 3B laser product with specific safety warnings.
System Components
The system includes a profile measuring unit, local processing and operation unit, processing and display unit, blower unit, and cooling unit. Customers must supply power, compressed air, and cooling water. The system weighs approximately 2200 kg.
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Catalog excerpts

PROFILEMASTER SPS 800-1

SWISS PRIME MEASURING SINCE 1957 PROFILEMASTER' SPS 800 In-Line Profile Measurement Systems for Hot / Cold Steel Applications

 Open the catalog to page 1
PROFILEMASTER SPS 800-2

The PROFILEMASTER SPS system is based on the laser triangulation principle using four up to eight light-section sensors. Each sensor consists of a laser transmitter and an industrial CMOS camera. The sensors are arranged in an octagonal metrology to obtain complete information about the product shape. The optics of the point laser emitter contain a cylindrical lens that generates a line. The CMOS cameras extract the position of the laser line internally using a peak detection algorithm, resulting in a sub-pixel resolution that enables high acquisition speeds. Thanks to its unique concept, precise...

 Open the catalog to page 2
PROFILEMASTER SPS 800-3

IN-LINE REBAR MEASUREMENT Our Rebar Software option allows the measurement of the characteristic dimensions of a Rebar product. It works within the standard PROFILEMASTER software during in-line production (hot or cold). The rebar algorithm generates a section profile consisting of an inner and an outer contour on which measurements can be applied: This process is repeated all along the bar. The characteristics can be plotted as a function of the length as strip charts. The following example shows the rib height (mm/in.) along the product length (m/in.): The results can be stored in the PROFILEMASTER...

 Open the catalog to page 3
PROFILEMASTER SPS 800-4

Model PROFILEMASTER * All indicated values correspond to the system technical specification, using certified round and rectangle standards in a static position at the center of the measurement field of the unit, under controlled temperature and humidity ambient conditions. System Components Measuring unit Local processing and operation unit LPO Processing and display unit CPO Blower unit Cooling unit Profile measuring system PROFILEMASTER SPS 800-Sx Control cabinet with basic control buttons Industrial computer with latest operating system and screen Purging air supply for the laser/camera windows...

 Open the catalog to page 4

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.