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PROFILEMASTER SPS 50/80/100/150

PROFILEMASTER SPS 50/80/100/150

PROFILEMASTER SPS 50/80/100/150

Product catalog summary
Technology Overview
The PROFILEMASTER SPS systems are advanced in-line profile measurement systems designed for hot and cold steel applications. They utilize 4 to 8 cameras to capture and measure any shape in real-time, offering features such as roundness/polygonality mode for round products, surface fault detection, and high sampling rates up to 1000 per second. The system is capable of compiling a 3D model and provides highly accurate measurements, detecting process problems early. It operates reliably in harsh conditions up to 1200°C and simplifies maintenance and cleaning. The system logs all production data for quality control and integrates with higher-level systems, eliminating the need for manual measurements.
Measuring Principle
The system is based on laser triangulation using light-section sensors, each comprising a laser transmitter and a CMOS camera. These sensors are arranged in an octagonal metrology to capture complete product shape information. The system's software toolbox allows for precise measurements of angles, widths, thicknesses, and more, with profile shapes easily imported via DXF files.
Case Study
Implementation of the PROFILEMASTER SPS system resulted in significant cost savings and increased production capacity. Technical downtime was reduced by 2%, and the system facilitated quicker product setup within desired tolerances, leading to extra production capacity and a rapid return on investment.
In-Line Rebar Measurement
The system includes a Rebar Software option for measuring characteristic dimensions of rebar products during in-line production. It generates a section profile with inner and outer contours for measurement, storing results in the PROFILEMASTER database for process and quality control.
Specifications
The PROFILEMASTER SPS models (50-Sx, 80-Sx, 100-Sx, 150-Nx) vary in camera number, measuring field, and product dimensions. They support scanning frequencies up to 1 KHz, with high display resolution and repeatability. The systems operate within specified temperature ranges and comply with laser safety standards.
System Components
The system includes a measuring unit, local processing and operation unit, processing and display unit, blower unit, and cooling unit. Customers must supply power, compressed air, and cooling water.
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Catalog excerpts

PROFILEMASTER SPS 50/80/100/150-1

SWISS PRIME MEASURING SINCE 1957 PROFILEMASTER® SPS 50/80/100/150 In-Line Profile Measurement Systems for Hot / Cold Steel Applications

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PROFILEMASTER SPS 50/80/100/150-2

The PROFILEMASTER SPS system is based on the laser triangulation principle using four up to eight light-section sensors. Each sensor consists of a laser transmitter and an industrial CMOS camera. The sensors are arranged in an octagonal metrology to obtain complete information about the product shape. The optics of the point laser emitter contain a cylindrical lens that generates a line. The CMOS cameras extract the position of the laser line internally using a peak detection algorithm, resulting in a sub-pixel resolution that enables high acquisition speeds. Thanks to its unique concept, precise...

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PROFILEMASTER SPS 50/80/100/150-3

IN-LINE REBAR MEASUREMENT Our Rebar Software option allows the measurement of the characteristic dimensions of a Rebar product. It works within the standard PROFILEMASTER software during in-line production (hot or cold). The rebar algorithm generates a section profile consisting of an inner and an outer contour on which measurements can be applied: This process is repeated all along the bar. The characteristics can be plotted as a function of the length as strip charts. The following example shows the rib height (mm/in.) along the product length (m/in.): The results can be stored in the PROFILEMASTER...

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PROFILEMASTER SPS 50/80/100/150-4

Connectors Laser beam measuring plane Product direction Connections for: - blower air - chiller Connections for: - cooling water - compressed air Attention: Product guides must not be fixed on the measuring unit 442 Dimensions: PROFILEMASTER® SPS 50-, 80-, 100-, 150-Sx, outer dimensions identical. (6x) Model PROFILEMASTER Number of cameras Measuring field Largest product dimensions (depends on worst case off-centre position) Min. object diameter Scanning frequency Display resolution Repeatability * (1 σ) Accuracy, typically within * Product temperature Ambient temperature SPS 100-Sx 4...8 ø 80...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.