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PROFILEMASTER High Speed SPS 100-310 2kHz

PROFILEMASTER High Speed SPS 100-310 2kHz

PROFILEMASTER High Speed SPS 100-310 2kHz

Product catalog summary
Technology Overview
The PROFILEMASTER® High Speed SPS systems are designed for in-line profile measurement in hot and cold steel applications. They utilize 4 to 8 cameras to capture and measure any shape in real-time, offering features such as roundness/polygonality mode for round products and surface fault detection (SFD) with a high sampling rate of up to 2000/second. The system is capable of compiling a 3D model and provides highly accurate measurements, detecting process problems early. It operates reliably in harsh conditions up to 1200°C and supports network capability for integration with higher-level systems.
Measuring Principle
The system employs 2D laser triangulation and light-sectioning technology. Multiple lasers illuminate the product surface, and matrix cameras capture the light contour. The PROFILEMASTER software processes these segments into an orthogonal profile cross-section. The high-speed solution offers a sampling rate of 2 kHz, enhancing length resolution and fault detection, crucial for fast production line speeds.
Rebar Measurement
The Rebar Software option measures characteristic dimensions of rebar products during in-line production. It generates a section profile with inner and outer contours for measurement, storing results in the PROFILEMASTER database for quality control. The system can measure up to 4 strands in parallel.
Specifications
The PROFILEMASTER SPS models (100/150/210/310) vary in measuring field size and product dimensions they can handle. They offer a scanning frequency of 2 kHz, display resolution of 0.001 mm, and repeatability ranging from 0.003 mm to 0.01 mm. The systems are designed to operate in temperatures up to 1200°C and ambient conditions from -20°C to 45°C.
System Components
The system includes a profile measuring unit, local processing and operation unit, processing and display unit, blower unit, and cooling unit. Customers must supply power, compressed air, and cooling water. The system's approximate weight is 560 kg, with identical outer dimensions across models.
Safety and Compliance
The system uses Class 3B laser products, with specifications adhering to IEC/EN 60825-1:2014 standards. Users are warned to avoid exposure to the laser beam.
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Catalog excerpts

PROFILEMASTER High Speed SPS 100-310 2kHz-1

SWISS PRIME MEASURING SINCE 1957 PROFILEMASTER* High Speed SPS 100/150/210/310 EH! In-Line Profile Measurement Systems for Hot / Cold Steel Applications

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PROFILEMASTER High Speed SPS 100-310 2kHz-2

The PROFILEMASTER SPS system is based on the laser triangulation principle using four up to eight light-section sensors. Each sensor consists of a laser transmitter and an industrial CMOS camera. The sensors are arranged in an octagonal metrology to obtain complete information about the product shape. The optics of the point laser emitter contain a cylindrical lens that generates a line. The CMOS cameras extract the position of the laser line internally using a peak detection algorithm, resulting in a sub-pixel resolution that enables high acquisition speeds. Thanks to its unique concept, precise...

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PROFILEMASTER High Speed SPS 100-310 2kHz-3

IN-LINE REBAR MEASUREMENT Our Rebar Software option allows the measurement of the characteristic dimensions of a Rebar product. It works within the standard PROFILEMASTER software during in-line production (hot or cold). The rebar algorithm generates a section profile consisting of an inner and an outer contour on which measurements can be applied: This process is repeated all along the bar. The characteristics can be plotted as a function of the length as strip charts. The following example shows the rib height (mm/in.) along the product length (m/in.): The results can be stored in the PROFILEMASTER...

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PROFILEMASTER High Speed SPS 100-310 2kHz-4

Model PROFILEMASTER ' All indicated values correspond to the system technical specification, using certified round and rectangle standards in a static position at the center of the measurement field of the unit, under controlled temperature and humidity ambient conditions. System Components Measuring unit Local processing and operation unit LPO Processing and display unit CPO Blower unit Cooling unit • Specifications are subject to change without notice Profile measuring system PROFILEMASTER SPS 100-/150-/210-/310-2 kHz Control cabinet with basic control buttons Industrial computer with latest...

 Open the catalog to page 4

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.