ODEX® 10

ODEX® 10

ODEX® 10

Product catalog summary
Introduction
The ODEX® 10 is an advanced non-contact gauge developed by ZUMBACH for precise monitoring of insulation diameter and conductor eccentricity/concentricity during extrusion processes. It is particularly useful for quality control in modern data cables and other cable products.

Specifications
The ODEX® 10 measures eccentricity, diameter, and ovality with high accuracy, within a few microns. It operates with a high frequency laser scanning system and an electromagnetic sensing system, allowing it to function without mechanical tracking systems.

Induced Current
The system requires an induced current to generate a magnetic field for measurement. This is achieved using a high-frequency inductor controlled by the ODEX® head, allowing operation with low currents and optimal signal-to-noise ratio.

Flexible Configuration
The ODEX® system can be configured in various ways depending on process requirements and space conditions, with options for placing the inductor before or after the sensor.

Innovative Concept
The ODEX® 10 combines electromagnetic and laser scanning principles to measure the outer diameter and conductor position simultaneously, minimizing inaccuracies due to wire vibrations and product twists.

Performance and Features
  • Fast processing with 2400 simultaneous laser and magnetic measurements per second.
  • Handles diameters as small as 0.08 mm.
  • No recalibration needed and easy to operate.
  • Compact design and robust against dirt.
  • Flexible communication integration with various interfaces.

Data Processing and Visualization
The system can process and display data using USYS processors or host computers, with options for networking via serial interfaces, Profibus DP, Ethernet TCP/IP, Profinet IO, or EtherNet/IP.

Accessories
Includes floor stands, limiting sockets, and VISU-Touch display units for enhanced usability and visualization.

Technical Specifications
  • Measuring field: 16 mm x 16 mm.
  • Diameter accuracy: +/- 0.1 µm.
  • Eccentricity accuracy: +/- 0.5 µm.
  • Resolution: 0.01 µm.
  • Operating temperature: 0 to 45°C.
  • Power supply: 90-265 VAC.

Conclusion
The ODEX® 10 is a highly advanced and accurate gauging system designed for the rigorous demands of modern cable manufacturing, offering flexibility, precision, and ease of integration into existing systems.
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Catalog excerpts

ODEX® 10-1

Non-Contact Eccentricity, Concentricity and Diameter Gauge

 Open the catalog to page 1
ODEX® 10-2

AN INNOVATIVE CONCEPT Highly Advanced, Extremely Accurate, and Comprehensive Gauging System for the Market ODEX® 10 (pat. pend.) is a novel concept from ZUMBACH for • Modern design incorporates fast and sophisticated signal processing very accurate and reliable monitoring of insulation diameter • Very fast! – 2400 simultaneous laser & magnetic measurements/s and conductor eccentricity/concentricity during extrusion • For outside diameters as small as 0.08 mm (.003 in.) or other insulating processes of ferrous and non-ferrous • No recalibration conductors. • As easy to operate as a diameter gauge...

 Open the catalog to page 2
ODEX® 10-3

VISUALISATION AND NETWORKING The concentricity and diameter data can be processed in several ways: 1. With USYS 200 processor and display unit 2. With USYS IPC CELLMASTER® or JACKETMASTER processor and display units 3. Host computer or PLC networking via : – Serial interfaces, Profibus DP, Ethernet TCP/IP, Profinet IO or EtherNet/IP Monitoring all quality parameters when using USYS processors The measured values from the ODEX® 10 can be displayed in graphical or numerical form. The parameters of other connected instruments like additional diameter gauges ODAC®, spark testers, capacitance measuring...

 Open the catalog to page 3
ODEX® 10-4

MAIN DATA Measuring field M 1) Cable outside diameter range Min. conductor diameter Diameter accuracy Repeatability 2) Eccentricity accuracy Repeatability 2) Resolution 3) Scanning frequency (optical) Magnetic reading rate Measuring time Light source 4) Laser warning lamp Indicator of contaminated windows Status LED 16 mm x 16 mm (.63 in.) 0.08...10 mm (.003 ... .4 in.) 0.05 mm (.002 in.) +/- 0.1 µm (.000004 in.), averaging time 0.2 s +/- 0.05 µm (.000002 in.), averaging time 1 s +/- 0.5 µm (.00002 in.), averaging time 0.2 s +/- 0.5 µm (.00002 in.), averaging time 1 s 0.01 µm (.0000004 in.) 2...

 Open the catalog to page 4

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.