DVW 1

DVW 1

DVW 1

Product catalog summary
Introduction
This document discusses the challenges and solutions for non-contact in-line measurement of profile shapes using ODAC® laser gauges. It highlights the issues with traditional optical systems and introduces the pivoting support DVW 1 as a solution.

The Problem
Traditional optical systems using laser or CCD cameras face challenges in accurately measuring profile shapes due to variations caused by misalignment with the laser beam. Even a slight twist angle can result in significant measurement errors, especially in mechanically stiff materials like steel.

The Solution
The DVW 1 pivoting support is designed to work with ODAC® laser head models to provide accurate measurements by continuously pivoting the laser heads and using electronic minimal value detection. This setup ensures precise height and width measurements, independent of the profile's position and twist.

Technical Description
The pivoting support allows ODAC® laser measuring heads to pivot around the normal measuring axis within selectable angles of +/- 2.5°, +/- 5°, +/- 7.5°, or +/- 10°. This mechanism ensures accurate measurement of profile height regardless of angular position. The support is mounted between the measuring head and its base, and an additional adjustment device is available for initial angle adjustments.

Applications
The system is applicable in industries such as cold rolling for precision profiles and extrusion for sectoral cables, where accurate profile measurements are critical.

Main Data
The system supports data acquisition and processing through USYS units and interfaces with various communication protocols. It is compatible with single and dual-axis ODAC measuring heads and operates with a power supply of 24 VDC.

Conclusion
The DVW 1 pivoting support enhances the accuracy of in-line profile measurements, addressing the limitations of traditional optical systems and providing reliable data for industrial applications.
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Catalog excerpts

DVW 1-1

Pivoting Support for ODAC® Laser Gauges DVW 1 In-line height and width measurement of profiles. Very accurate readings, independent of position and twist. Non-contact in-line measurement of profile shapes has always been a problem. Most optical systems using laser or CCD cameras measure the height of the shadow of the product that is subject to strong variations, if the product is not perfectly aligned with the laser beam. A twist angle of 1° or less can already cause errors which are often larger than the specified product tolerance. Most profiles, in particular steel, can not be guided absolutely parallel, due to their mechanical stiffness and due to required forces for guiding. The pivoting support DVW 1 is a simple accessory for some ODAC® laser head models used for such applications. With the continuously pivoting motion of the laser heads combined with the electronic "minimal value detection" of the relevant dimension, the height (or thickness) will be measured very accurately in most cases. The device needs no additional electronics. It is, together with the laser measuring head, directly powered and controlled by the respective processor unit. Measuring head on the DVW 1 with adjustment device * for 2 axis models ** for 1 axis models Typical product shapes and measured dimensions Measurable with single axis heads H Measurable with X/Y heads H

 Open the catalog to page 1
DVW 1-2

The support is a simple mechanical device which pivots ODAC® laser measuring heads continuously around the normal measuring axis within +/- 2.5°, +/- 5°, +/- 7.5° or +/- 10° (selectable). With this method the height (or thickness) of the profile will always be measured accurately, regardless its angular position (twist). This is possible by using peak value detection software. For cable sectors (bare or insulated) it is assumed that the apex is normally on top, so that the sector height over the apex is measured. The pivoting support is mounted between the actual measuring head and the floor...

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.