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MIXING PROCESS TECHNOLOGY

MIXING PROCESS TECHNOLOGY
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MIXING PROCESS TECHNOLOGY

Product catalog summary
About Us
ZUCCHETTI, founded in 1964, specializes in the design and manufacture of industrial mixers, focusing on customer-centric and customized mixing process technology. Their products are renowned for high quality and efficiency, supported by strong after-sales service.

Technical Specifications
The mixers offer power up to 600 kW, shaft diameters up to 400 mm, shaft lengths up to 20000 mm, and impeller diameters up to 6000 mm. They feature various seals including single, double, triple mechanical seals, and magnetic couplings, and are made from materials such as Carbon Steel, SAF, Stainless Steel, Hastelloy, Monel, and Titanium.

Service Offerings
ZUCCHETTI provides spare parts with interchangeability guarantees, on-site technical assistance, tailor-made mixing solutions, and customized maintenance programs.

Mixing Process Technology
The company emphasizes understanding process requirements to select suitable agitators, focusing on shaft and impeller design to meet mechanical needs and prevent system damage. Advanced technologies like FEA and CFD are used for design optimization and process simulation.

Product Range
Top Entry Mixers: Suitable for critical chemical reactor systems, featuring mechanical seals and ATEX certification.
Bottom Entry Mixers: Designed for PVC polymerization reactors, offering energy-saving and easy maintenance.
Magnetic Mixers: Used in high-pressure and temperature environments in chemical and pharmaceutical industries.
Dynamic In-Line Mixers: Ideal for gas dispersion and high viscosity applications, ensuring product uniformity.
Side Entry Mixers: Available in fixed and swivel designs, suitable for low viscosity applications with excellent pumping efficiency.

Global Presence
ZUCCHETTI has a significant global presence, collaborating with major companies in countries such as Austria, Belgium, Brazil, Canada, China, and more.

Conclusion
ZUCCHETTI is a leader in industrial mixer technology, offering a wide range of products and services tailored to meet specific industry needs, with a commitment to quality and innovation ensuring reliable and efficient mixing solutions.
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Catalog excerpts

MIXING PROCESS TECHNOLOGY-1

MADE IN ITALY since 1964 Engineering and Construction of Industrial Mixers

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MIXING PROCESS TECHNOLOGY-2

ABOUT US With more than 60 years of experience throughout the world, ZUCCHETTI is known and recognized for Mixing Process Technology and Engineering & Construction of Tailor Made Process Solutions. Zucchetti is an established industrial company founded on 1964 by Mr. Agostino Zucchetti as a mechanical workshop near Milan in which small mixers and mechanical details were manufactured. In the years, the company became bigger and started a profitable business relationship with the main important Italian Engineering Companies (Tecnimont, Enichem, Snam Progetti, Snia Enigineering) producing large...

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MIXING PROCESS TECHNOLOGY-4

Mixing Process Technology Bottom Entry Mixers Magnetic Mixers Dynamic In-Line Mixers Side Entry Mixers • Large size • Medium size • Large size • Medium size

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MIXING PROCESS TECHNOLOGY-5

MIXING PROCESS TECHNOLOGY The complexity of the problems concerning the mixing new improved sealing arrangements with the cooperation requirements in order to identify the suitable agitator complete service and support. important components that need to be carefully designed to the best software applications to complete the entire project: technology requires careful consideration of the process of all major mechanical seal companies to provide the most to solve these issues. Shaft and impellers are the most We operate as a full service provider and we are able to offer achieve the process requirements....

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MIXING PROCESS TECHNOLOGY-7

TOP ENTRY MIXERS Large Size Top Entry Mixers with power up to 600 kW From 10 to 200 rpm Double or Triple Mechanical Seal Gear Reduced design for pressure tanks up to 140 barg Suitable for any critical chemical reactor systems Seal cartridge removal on site with customized special tools Seal shut-off device available ATEX Certification Available Energy Saving Easy Maintenance Medium Size Top Entry Mixers with power up to 110 kW From 2 to 150 rpm ( or 700/900/1400 rpm with direct drive motor up to 30 kW) Single or Double Mechanical Seal TOP ENTRY MIXERS Top Entry Mixers are the most common industrial...

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MIXING PROCESS TECHNOLOGY-8

BOTTOM ENTRY MIXERS Large Size Bottom Entry Mixers with power up to 600 kW From 10 to 200 rpm Double Mechanical Seal Gear Reduced design for pressure tanks up to 50 barg Suitable for any critical chemical reactor systems Seal cartridge removal on site with customized special tools Seal shut-off device ATEX Certification Available Energy Saving Easy Maintenance Medium Size Bottom Entry Mixers with power up to 110 kW From 2 to 150 rpm Single or Double Mechanical Seal BOTTOM ENTRY MIXERS Gear-reduced design for pressure tanks up to 50 barg Suitable for any critical chemical reactor systems Seal...

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MIXING PROCESS TECHNOLOGY-9

MAGNETIC MIXERS Magnetic Mixers with power up to 75 kW 700/900/1400 rpm with direct drive motor for powers up to 5,5 kW and low pressure up to 50 barg Gear Reduced design for powers up to 75 kW and high pressure up to 150 barg ATEX Certification Available Energy Saving Easy Maintenance MAGNETIC MIXERS ZUCCHETTI Magnetic Drive Mixers are suitable for process with high pressure and temperature where there is the presence of hazardous or corrosive working environment. We offer various types of top-mounted and bottom-mounted magnetic agitators. Our product are steadily used in the chemical, pharmaceutical...

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MIXING PROCESS TECHNOLOGY-10

DYNAMIC IN-LINE MIXERS Magnetic Mixers with power up to 75 kW Gear Reduced design for powers up to 75 kW and high pressure up to 150 barg 700/900/1400 rpm with direct drive motor for powers up to 5,5 kW and low pressure up to 50 barg ATEX Certification Available Energy Saving Easy Maintenance DYNAMIC IN-LINE MIXERS ZUCCHETTI Dynamic In-Line mixers provide an intensive mixing process with very short time and they are specially projected for Gas Dispersion and High Viscosity Applications with values up to 100,000 cps. ZUCCHETTI Dynamic In-Line Mixing Technology is based on Multi Stage Turbines...

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MIXING PROCESS TECHNOLOGY-11

SIDE ENTRY MIXERS Fixed and Swivel Side Entry Mixers with power up to 55 kW From 220 to 360 rpm Single or Double Mechanical Seal Impeller diameter up to 850 mm manufactured in One-Piece component (Propeller and High Efficiency Turbine with 3 blades) No misalignment with the shaft that is supported by antifriction bearings Excellent Pumping Efficiency Gear Driven unit design for pressure tanks up to 2 barg. Suitable for low viscosity applications. Seal cartridge removal on site with no special tools Shut-Off device allows the replacement of the mechanical seal under full tank conditions. Mechanical...

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MIXING PROCESS TECHNOLOGY-12

REFERENCE LIST AUSTRIA PCD Polymere Gmbh Borealis Ag BELGIUM Montefina S.A. Finamont S.A. Neste Polypropylene N.v. Petrofina S.A. Solvay Specialty Polymers S.A. Total Petrochemicals S.A. BRAZIL Borealis Brasil S.A. Braskem S.A. Petroquimica Triunfo CANADA Himont Inc. CHINA Cnooc and Shell Petrochemicals Co. Ltd. Cntic Cspc Pharmaceutical Group Ltd. Hong Kong Petrochemical Co. Ltd. Hovione Pharmascience Ltd Jilin Zhongxin Chemical Group Panjin Liaohe Chemical Industrial Co. Ltd. Panjin Liaohe-soken Chemical Co. Ltd. Shandong Eco Chemical Co. Ltd. Solvay Specialty Polymers Co. Ltd. Wepec CROATIA...

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MIXING PROCESS TECHNOLOGY-13

ZUCCHETTI S.r.l. Via F.lli Vigorelli 32/42 - 20017 Rho (MI) Italy Phone +39 02 9390 1152 - Fax +39 02 9390 1482 [email protected] comimm.it

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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