Embroidery and Sewing for Interior Solutions
16Pages

Embroidery and Sewing for Interior Solutions ZSK STICKMASCHINEN • KREFELD • GERMAN

Why ZSK Stickmaschinen? • For decades Sewing and Embroidery were processes for different equipment. ZSK machines enable to combine Sewing and Embroidery in one process. • ZSK solutions allow processing of fabrics, artificial leather and leather. Materials laminated on foam or spacer fabric create the basis for 3D effects. • The Optical Positioning System allows perfect position of Sewing, Embroidery and Perforation, while at the same time allowing for material shrinkage. • Efficient processes come with the right tools. ZSK offers in house production of tools and supports the design...

What are the benefits of ZSK Technology? • Sewing Thread and Embroidery Thread (and even Conductive Threads) can be combined in one pattern • ZSK manufactures Single Head Machines and up to 56 Head Machines (depending on application, sewing field and required takt times) • Embroidery Heads can be equipped with 6, 9, 12, 18 or 24 Needles • Multi Colour Designs without manual change of threads • Large Sewing Fields – up to 2.100 x 2.500mm • Flexibility in terms of Stitch Pattern Designs • CNC Control – Designs can be loaded with starting coordinates via barcode from network • The yarn tension...

Which Sewing Fields can ZSK offer? • The SPRINT Classic has a sewing field of 310 x 460mm. • The RACER Series models have sewing fields of 500x500mm up to 700x1.400mm. • The CHALLENGER Series has sewing field depths of 500,700, 1.000, 1.200, 1.400, 1.500, 2.000 or 2.500mm. • ZSK offers +/- 150 available machine models with a variety of head distances. • Customer specific models can be developed upon request. • The table plate design should be discussed for each project. Especially for large field depths, it is recommended to have doors for easier service access. Why EPCwin CAD Software? •...

How does ZSK achieve high quality seams in all directions? • Important for the quality of the seam is the choice of the needle and the tension of the thread and the bobbin thread. • Depending on the requested seam look different needle types can be selected. • ZSK offers special Groz-Beckert needles up to size 140 for the DBxK5 system. • Different levels of spring strengths are available to be suitable for different material heights. • ZSK recommends the use of tension meters for suitable adjustments of thread tension and bobbin case tension. • The ZSK system supports thread tensions of up...

Why is the ZSK Embroidery Programming Language (ZEPL) important? • Perforated fabrics and leather are difficult to sew perfectly due to shrinkage during the lamination and sewing process. • During the sewing process the material shrinks. A process that evens out some of the shrinkage is needed during sewing. • ZEPL files split the designs in a number of different processes i.e. each sewing line can be its own file. • n the ZEPL file the order of sewing is defined. • The ZEPL file automatically loads the next sewing line and instructs the embroidery machine to which coordinates to follow. •...

What is the Optical Positioning System (OPS II)? • The system consists of a digital high resolution camera, a ring light and a Linux laptop with the OPS II operating system. • The high resolution camera can observe areas of 3x3 cm to make best use of the high resolution. • The system can detect perforation, embossing and colour differences (i.e. laminated PVC stripes). • Up to 10 reference points on each sewing line can be detected to compensate non-linear shrinkages. • For each design a QR code is created that includes the design file, the coordinates for the starting point, the filter...

Custom Frames Automatic Bobbin Changer Take Up Lever Protection Thread Tension Meter

Safety Devices Production Analysis Pneumatic Clamping Traffic Lights

What Frame Systems does ZSK offer? • ZSK machines can be equipped with border frames or custom frames. • Custom Frames can load a part with manual or pneumatic clamps. • Parts can be pure fabrics or leather or laminated parts. Leather and foam can also be placed on top of each other. • The border frame requires a non-woven backing material and is ideal for sampling and one-off productions. • Custom Frames are required for head rests and seat patterns. The Custom Frames can be connected with a Pneumatic Clamping System to reduce process times in changing patterns. • Rectangle Custom Frames...

What else can ZSK equipment do? • ZSK machines can be equipped with additional accessories such as Sequin Devices, Bead Devices, Cording Devices and Laser / Hot Air Cutter. • Conductive Yarns can be used to stitch E-Textiles and Sensors. • ZSK offers a line of Technical Embroidery Machines that lay wires for Seat Heaters and Steering Wheel Heaters, Battery Heating, Infrared Heating etc. • For Composite Applications, ZSK technology can be used to lay Fibres such as Carbon and Glass Fibre. If you are curious to learn more, scan the QR code for more reading: Technical Embroidery ZSK Technical...

ZSK Stickmaschinen GmbH Magdeburger Str. 38 - 40 47800 Krefeld Germany Online: www.zsk.de email: zsk@zsk.de f ZSK.Stickmaschinen zskfilm zsk_stickmaschinen