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Sugar mill gearbox

Sugar mill gearbox
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Sugar mill gearbox

Product catalog summary
Introduction
ZOLLERN is a historic German company specializing in metal and metal alloy products, with a focus on planetary gearboxes since 1972. The acquisition of the DORSTENER brand in 2001 expanded their offerings to include a full range of industrial gearbox solutions, particularly for sugar mills.

Planetary Gearbox Solutions for Sugar Mills
Planetary gearboxes are increasingly popular in sugar mills due to their efficiency and ability to individually control roller mill speeds, enhancing milling results. Key benefits include low installation costs, modular design for easy replacement, reduced maintenance, and lower power demand.

Technical Specifications
The document provides detailed technical data for various gearbox models, including output speed, static max load, input speed, and continuous output torque. Lifetime is calculated to be a minimum of 50,000 hours according to DIN 3990 standards.

Advantages of Planetary Gearboxes
Compared to conventional parallel shaft gearboxes, planetary gearboxes offer higher efficiency, reduced footprint, and easier maintenance. They also demand less power and have modular designs that simplify replacements and reduce downtime.

Technical Data and Gearbox Selection
The document includes tables with technical data for multiple and auxiliary drives, as well as single drives. It outlines how to select the right gearbox size based on factors like T2 rating and service factors.

Additional Equipment
ZOLLERN offers complementary equipment such as torque arms, foot brackets, input couplings, and forced lubrication, customized to the specific needs of each sugar mill.

Contact Information
ZOLLERN GmbH & Co. KG is headquartered in Herbertingen, Germany, with contact details provided for further inquiries.
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Catalog excerpts

Sugar mill gearbox-1

ZOLLERN Solid metals. Fine solutions. Drive Technology Gearbox solutions for sugar mills

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Sugar mill gearbox-2

Planetary gearbox solutions for sugar mills The ZOLLERN group is one of the oldest family owned companies in Germany. Since its foundation in 1708 metal has always been the nucleus and focus point of all developments. Metal, metal alloys, its processing and products or solutions made of metal are ZOLLERN‘s core competency. Square shaft output Already in 1972 ZOLLERN started the development and production of gearboxes with a strong focus on planetary gearboxes which can meanwhile be found all over the world and in nearly every application. They are well known for their high quality standard, performance...

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Sugar mill gearbox-3

Coaxial input drive Rectangular input drive Planetary gearbox Output flange Splined hollow shaft output

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Sugar mill gearbox-5

The multiple drive solution for sugar mills is getting more and more popular due to the possibilities to steer the speed of each roller mill individually which improves the milling results significantly. Besides this main advantage there are more benefits of using planetary gearboxes for the multiple drive concept: • very low installation costs • no footprint • modular designed and standardized gearboxes can be easily replaced which reduces plant downtimes and spare parts stock dramatically • easy and reduced maintenance • lower total power demand Single Drive Compared to conventional parallel...

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Sugar mill gearbox-6

* possible, on request * possible, on request 297.000 220.030 254 * possible, on request * possible, on request 489.000 355.090 418 How to find the right gearbox size: x KA or Service Factor < T2 nom. < T, b i 2 bearing 3. Safety Factor (included): tooth root > 1,4; tooth flank > 1,0

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Sugar mill gearbox-7

* possible, on request * possible, on request 915.000 595.610 782 * possible, on request * possible, on request 1.290.000 796.680 1.103 Recomended KA (Application Factor) / SF (Service Factor) for Sugar Mill application > 1,7

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Sugar mill gearbox-9

Single Drives Technical data Motor synchronous speed of 1.000 1/min and 1.500 1/min Output Speed in 1/min Continuous Output Torque in Nm Continuous Motorpower needed in kW Peak Output Torque in Nm Peak Motorpower needed in kW (* Please get in contact with our technical service for more details. Life time calculation MMax Maximum static load Peak output torque Continuous output torque Life time Additional equipment Complementary part of the ZOLLERN gearbox solutions is the following equipment which will be customized according to the specific requirements and environemental conditions of each...

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Sugar mill gearbox-10

flange mountings------ shrink disk------ (* Please get in contact with our technical service for more details. (** over the flats

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Sugar mill gearbox-11

Square shaft output Shrink disc output Coaxial input drive C2 Rectangular input drive E2 Splined hollow shaft output

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Sugar mill gearbox-12

Subsidiaries & local offices Heustrasse 1 88518 Herbertingen Germany T +49 7586 959-0 F +49 7586 959-575 [email protected]  www.zollern.com  Photography: ZOLLERN (p. 8), fotolia (title, p. 2), ctw (p. 3, 5, 11), shutterstock (p. 12) © ZOLLERN I 07.17 I 026 I www.creaktiv-werbung.com Errors and amendments excepted. Pictures and illustrations similar. Group headquarte

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.