Steel Profiles
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23 > Drawing a steel profile ZOLLERN ISOPROFILs steel sections are produced in close collaboration withcustomers from a wide range of industries and are designed to meet specific construction and fabrication requirements.Components with complicated shaping and high load-bearing capacity are the ideal application for precision-shaped profiles. > The fabrication processes used by ZOLLERN ISOPROFIL for profile manufacture increase the strength of materials by means of specifically targeted cold working and heat treatment,and also improve the machining properties,as required.The fabrication...

The following pages provide a cross-section of examples of structures with steel profiles and are designed to give a brief overview of possible applications. Hot rolling process STEEL PROFILES >

1 Guide rail profile,machined guide rail and marrow nail 2 (From left to right):Profiles for holder,shavings device,thrust pads 3 The complete plane shaft with profiles for thrust pad and shavings device >

1 Yarn carrier profile (left) andneedle slide profile 2 Flat knitting machines >

1 Toothed-wheel profile andfinished toothed wheel, door check profile > 2 Profiles for use in printing presses > 3 Printing press HeidelbergSpeedmaster XL 105 >

On request ZOLLERN ISOPROFIL will supply not only profiles,but also finishedcomponents which are ready for use.We carry out machining,heat treatment and surface treatment operations.By arrangement we will supply your profiles in whatever condition you wish.The seat belt pivot in the illustration for example is quenched and tempered after machining.It is the galvanised and chromated to protect against corrosion. > In addition to the usual sawing or shearing of profiles we are able in our Herbertingen works to carry out not only conventional turning,drilling,milling and grinding,but also all...

Heat treatment gives the material specific properties for its use or further processing. ZOLLERN ISOPROFIL has annealing facilities which can be used to carry out all forms of heat treatment on steel profiles in-house.The various processes of heat treatment are as follows: 1011 > Here the metal is heated up to the Ac1transformation point at about 720 C.Sub- sequent slow cooling produces a soft, stress-relieved state.Simultaneous conver- sion of the carbides into spheroidised form significantly improves subsequent machining or chipless cold forming. Normalising comes about through heating...

General Induction Treatment: > ZOLLERN ISOPROFIL has extensive expe-rience hardening steel profiles.As well as hardening the special profiles from our own factories,we will process standard shapes, rectangular or square sections and tubes on a sub-contract basis. > Inductive case hardening > Inductive through hardening > Inductive quenching and tempering > Induction Hardened Steel Profiles Hardened area (only the dark areas have been hardened): The martensitic structure in this area is characterised by highest wear resistance.Unhardened area (light-grey area):all positive properties of the...

Induction hardening machine to harden cold drawn steel profiles with cross sections of up to 4000 mm 2 andspecified lengths from 2200 mm up to 9000 mm. Effective hardening depths of 0.5 up to 5.0 mm are possible. As well as hardening the ZOLLERN steel profiles,we will also process on sub-contract basis. 1213 Application Examples: Linear guides,transmission system components,torsion bars,splined shafts, chain guides,knife blades,spring mechanisms,etc. Induction Hardening provides technical and cost advantages over conventional methods: > Induction Hardened Profiles can be in lengths of up to...

1415 16 m.In the case of sandblasted surfaces or afterinduction hardening the values Ra 3,1յmor an average peak-to-valley height of Rz > Steel profiles with cross-sections between10 mm ZOLLERN ISOPROFIL supplies drawn profiles in accordance with Roughness Class N8 under DIN-ISO 1302.This corresponds to a centre line average roughness of Ra 5,0 mand Rz > 2 and 6000 mm > 2 can be made.The maximum width of a steel profile is 120 mm. 25 յm are achieved. > ZOLLERN ISOPROFIL steel profiles can be supplied as rods in factory lengths and specified lengths up to 9 metres,depending on...