The ZOLLERN Group ZOLLERN GmbH & Co. KG is a company operating world-wide with over 2,900 employees in its five divisions: Transmission Technology (automation, gears & winches), Slide Bearings, Engineering Components, Foundry Technology and Steel Profiles. SLEWING GEARS ZOLLERN Slewing Units Օ Features and Design 4 ^ Gear Unit Selection 8 ^ Application Factor 9 ^ Classification Guidance 9 ^ Technical Data 10 ^ Installation Instructions 13 Ratios 14 Օ Recommended Lubricants 15 ^ Application Questionnaire 16 ZOLLERN SLEWING GEARS

ZOLLERN Slewing Units have proved highly successful under extrme operating conditions. Their principal features and most significant advantages are compact dimensions ꕕ ease of maintenance long operation life ^ high performance Օ modular design of gear unit functional design With these characteristics the machine designer will get a ready to install unit and will achieve economic solutions even in confined space conditions. Potential applications Օ mobile cranes material and working elevators Օ shipboard and deck cranes dockyard and harbour cranes Օ container gantries yaw & pitch drives...

FEATURES AND DESIGN Coaxial design Three planetary stages Ratios i = 46 to 148 Drive by electric motor Long output shaft Fastening by reaction torque arm Input shaft and output shaft have the same direction of rotation Coaxial design Three planetary stages Ratios i = 46 to 148 Drive by electric motor Short output shaft Input shaft and output shaft have the same direction of rotation. Slewing Unit Output torques from 1400 to 1550000 Nm Ratios i = 14 to 1007 (other ratios available on request). When determining the torque, the acceleration and the deceleration as well as wind effect and other induced...

Lubrication All gears and anti-friction bearings are splash lubricated. Output bearings are grease packed for lifetime operation -requiring no further service attention. Service intervals and recommended lubricants are given in the table on page 15. Oil level is checked by either dip stick or sight glass. Oil outlet Oil outlet Oil outlet 4 5 Coaxial design Three planetary stages Ratios i = 46 to 148 Drive by hydraulic motor Long output shaft Input shaft and output shaft have the same direction of rotation. Coaxial design Two planetary stages Ratios i = 14 to 30 Drive by hydraulic motor Short...

Seals The input is sealed by a radial shaft sealing ring with a dust lip a) by two radial shaft sealing rings b) by the grease packing in the output shaft housing c) by another radial shaft sealing ring so that safe protection against oil loss and against penetration of dirt and water is assured. Input Options ZOLLERN's modular system provides for hydraulic or electric motor input interfaces. Flange mounted or free shaft with key to DIN 5480. Parking brake Amply dimensioned spring-applied multi-disc parking-brake, hydraulically released, to hold the slewing mass and to brake the slewing mass...

Output Pinion Options Forged one pice pinion shaft - standard Splined Output Shaft Pinion fitted with splines to DIN 5480. Output Pinion Specification Tough 42CrMo4V hardened gear steel tempered to 700-900 N/mm2 Teeth surface hardened HRC 57+7 (Case hardened Pinions with ground gearing available on request) Selection of gear unit size In order to determine the correct gear unit for a given application, the output torque Tdyn has to be multiplied with the factor k, page 9. Working conditions The slewing gears are designed for operation in European conditions or similar. Permissible oil temperatures...

GEAR UNIT SELECTION Dtermination of the imposed maximum torques on the output pinion of the slewing gear unit can only be undertaken with the exact knowledge of the general view. The following has to be considered acc. to section 1,3rd dition 1998 SMF = maximum torque due to frictional forces SMA = maximum torque due to acceleration SMW8 = maximum torque due to wind effect 80 N/m2 SMW25 = maximum torque due to wind effect 250 N/m2 SMS = maximum torque due to inclined position ym = amplifying coefficient of loading depending on mechanism group factor Regular service without wind effect SM max...

Drehwerksgetriebe_engl_ok_Q6 table.main {} tr.row {} td.cell {} div.block {} div.paragraph {} .font0 { font:5.00pt "Arial", sans-serif; } .font1 { font:7.00pt "Arial", sans-serif; } .font2 { font:8.00pt "Arial", sans-serif; } .font3 { font:12.00pt "Arial", sans-serif; } .font4 { font:14.00pt "Arial", sans-serif; } APPLICATION FACTOR K FOR SLEWING GEARS Symbol T2 T3 T4 T5 T6 T7 T8 Running time classification Mean running time per day in hours, related to one year over 0,25 to 0,5 over 0,5 to 1 over 1 to 2 over 2 to 4 over 4 to 8 over 8 to 16 over 16 Life in hours 8 years, 200 days/year 400 bis...

RECOMMENDED LUBRICANTS FOR ZOLLERN SLEWING GEAR UNITS Table of Lubricants Type/Specification Lubricants to DIN 51502 Mineral Oils to DIN 51 517 T3 CLP 220 Synthetic Lubricants CLP PAO 220 PG 220 Grease to DIN 51825 KP 2 K Degol BG 220 Aral Degol PAS 220 Degol GS 220 Aralub HLP 2 Avia Gear RSX 220 Avia Synthogear 220 EP Avilub VSG 220 Avialith 2 EP ~BP Energol GR-XP 220 Enersyn HTX 220 Energol SG-XP 220 Energrease LS-EP 2 Castro! Alpha SP 220 - - Spheerol EPL 2 Grease Esso Spartan EP 220 - Umlaufl S 220 Beacon EP 2 Fuchs Renolin CLP 220 - Renolin PG 220 Fuchs Renolit FEP 2 Gi EP Lubricant HD 220...

ZOLLERN - Slewing gears Application Questionnaire Company/Address . Proper department Number of inquiry . Demand_ Application_ Date Person concerned Telephone-No__ Email Used for Telefax-No. (e.g. mobile crane, ship-offshore-harbour cranes, tower cranes) Operating conditions - Design criteria Power/Rating Dynamic load Output torque Tdyn _[Nm] Output speed nab _[rpm] Tdyn is equivalent to SM max II acc. to FEM Section I Installed power P _[kW] Alternative rating Load Tdyn conditions [Nm] nab [rpm] Time slice Static load Output torque Tstat [Nm] 100 % Rating according to FEM Section I Drive unit...