The Zollern factories The ZOLLERN GmbH & Co. KG is a company with worldwide operations, employing over 2400 employees in the business fields of drive technology (automation, gears and winches, friction bearing technology), engineering elements, foundry technology and steel profiles. PRODUCTS OF ZOLLERN-AUTOMATION 3 • Multi-axis drive modules 4 • Gantry robots 5 • Fabrication equipment 6 • Systems solutions, engineering 8 Page • Linear drive units AUTOMATION

1 LINEAR MODULES 2 3 Built for you from • Standardised linear modules as a basis for modular systems • Horizontal and vertical linear modules for a wide range of applications • Robot slides as 7th axis • Compact, dynamic linear modules • Robust, precise, heavy-duty drive units • ZOLLERN drive units are based on many years of our own production and experience 2 Technical details • Payloads between 1 kg and 5000 kg • Highly dynamic due to speeds of up to 10 m/s and acceleration of up to 20 m/s2 1 Lifting axis Linear module/ e.g. ZLB 2 Robot slide Moving of robots or other devices • Precise positioning...

LINEAR COMBINATIONS Built for you from Areas of application • Modular system consisting of Zollern linear modules • Multi-directional gantries • Linear gantries • Gantry frames • Cable chains • Jib gantries • Multi-axis systems • Drives, AC, servo,… • Rotating and swivelling axes • Lifting and cross conveyors 1 1 2-axis linear gantry ZLD 42-42/ ZLD 42-42 2 3-axis multi-directional gantry 2 ZLD 16-16R/ ZLD 16-16R/ ZLB 40 3 Linear gantry ZLD 42-42/ZLS 25 with jib gripper 4 Multi-directional gantry ZLD 52-52R/ ZLD 42-42/ZLD 42-42 C-axis with sprocket drive AUTOMATION

GANTRY ROBOTS Built for you from • Linear gantries • Multi-directional gantries • Large gantries • High capacity gantries • Gripper systems • SPC and NC controls 4 • Loading gantries • Overhead transfer • Special solutions • Multi-axis gantries 3 Areas of application • Linear technology and special systems 4 5

FABRICATION EQUIPMENT Based on many years of experience in all areas of production of car manufacturers and the automotive industry, Zollern Automation has developed into an established plant contractor for the numerous branches of general engineering and fabrication equipment. 1 1 Overhead transfer Insertion of crankshafts into machine tools and subsequent removal 2 Traversing system in car body assembly shop Palletising and depalletising of car roof panels 3 High capacity multidirectional gantry Car body assembly shop, geo-station Workpiece weight approx. 2000 kg 4 High capacity linear module...

3 Stages of construction • Controls (SPC, NC,…) • Guards • Gripper systems • Conveyor technologies • Maintenance units 4 Areas of application of ZOLLERN Automation • Multi-axis gantry systems for loading and unloading machines • Overhead transfer for linking machine tools • Overhead transfer and pick and place system for car body assembly shop • High capacity gantries for car body welding plants • Handling for blanks/feeder • Press feed, press linking, press automation • Palletising systems • Plants for the foundry, forging and glass industries • Highly dynamic gantry robots for the wood and...

SYSTEMS SOLUTIONS ENGINEERING • Development of customised automation and rationalisation solutions • Experienced teams of engineers, designers and fitters • Turnkey plants with NC and SPC controls from one supplier • Reference plants in all main industries • Plant assembly, commissioning, production support 1 2 AUTOMATION

3 8 9 4 1 5-axis high capacity gantry Traversing, lifting and rotating station for diesel motors Workpiece weight approx. 5000 kg 2 Press feeder Billet loader with individually controlled suction groups 3 Multi-directional gantry robot Palletising rolls of textiles Workpiece weight approx. 300 kg 4 Assembly gantry Positioning of vehicle axles Workpiece weight approx. 2500 kg 5 Handling for blanks Feed and rotation of blanks C-axis with vacuum spider 5

Plants of the Zollern group of companies Steel Profiles Postfach 12 20 ZOLLERN GmbH & Co. KG D-72481 Sigmaringen Tel. +49 75 71 70 24 6 Fax +49 75 71 70 27 5 eMail [email protected] Laucherthal plant Mannheim plant ZOLLERN ISOPROFIL GmbH & Co. KG Portugal plant ZOLLERN & Comandita China plant ZOLLERN (Tianjin) Maschinery Co., LTD. Dorsten plant ZOLLERN Dorstener Antriebstechnik GmbH & Co. KG Steel Profiles Postfach 24 03 59 D-68173 Mannheim Tel. +49 62 18 45 90 Fax +49 62 18 45 92 63 eMail [email protected] Foundry Technology Postfach 12 20 D-72481 Sigmaringen Tel. +49 75 71 70 44 0 Fax +49 75 71 70...

CONTACT 10 11 ZOLLERN GmbH & Co. KG Drive Technology Automation Heustraße 1 D-88518 Herbertingen Tel. +49 75 86 95 95 86 Fax +49 75 86 95 95 85 eMail [email protected] ZOLLERN GmbH & Co. KG Drive Technology Heustraße 1 D-88518 Herbertingen Automation Division Tel. +49 75 86 95 95 86 Fax +49 75 86 95 95 85 eMail [email protected] Herbertingen factory We offer comprehensive project management: • Many years of project experience • CAD masters • Project meetings on-site and plant inspections • Detailed, binding offers Gears and Winches Division Tel. +49 75 86 95 95 47 Fax +49 75 86 95 95 75 eMail [email protected]...