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Materials Library

Materials Library
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Materials Library

Product catalog summary
Materials Overview
The document provides a detailed overview of materials used in additive (3D printing) and subtractive (CNC milling) manufacturing processes. It categorizes materials based on their properties and applications, highlighting their suitability for various industrial and consumer uses.
3D Printing Materials
  • PLA: Biodegradable, easy to print, low emission, suitable for molds, consumer goods, and educational models.
  • ABS: High impact strength, good mechanical properties, used for prototypes and automotive parts.
  • PET-G: Good thermal resistance, scratch resistance, used for bottles and electronic housings.
  • Nylon: High mechanical resistance, lightweight, used for functional prototypes and gear wheels.
  • HIPS: Lightweight, water-resistant, used as support material and for mechanical parts.
  • ASA: UV and weather-resistant, used for outdoor applications.
Laser Cutting & Engraving Materials
Materials like leather, felt, and plywood are used for creating jewelry, decorations, and engraved accessories.
CNC Milling Materials
  • Plastics: Includes ABS, Nylon, HDPE, PTFE, PC, PP, POM, PMMA, PVC, HIPS, LDPE, PET, each with specific properties like machinability, impact resistance, and chemical resistance.
  • Composites: Carbon composites and CCL FR4 are used for drones and PCBs due to their lightweight and sturdy nature.
  • Metals: Aluminum, brass, and copper are highlighted for their heat transfer and machinability.
  • Others: Cardboard and machining wax are noted for their eco-friendliness and machinability.
Technical Specifications
The Zmorph Fab All-in-One 3D Printer specifications include a build volume of 235 x 250 x 165 mm, a layer resolution of 50 - 400 microns, and a maximum printing temperature of 250°C. It supports a wide range of materials and offers advanced multi-material 3D printing features.
Material Properties Overview
  • PMMA (Polymethyl Methacrylate): High transparency, UV resistance, and scratch resistance. Used in optical applications, protective glass, and electronic casings.
  • TPE (Thermoplastic Elastomer): Good impact and tensile strength with vibration dampening properties. Suitable for flexible parts like connectors and covers.
  • PC (Polycarbonate): Lightweight with high impact strength and heat resistance. Used in automotive components and molds.
  • PC/ABS: Combines PC's mechanical properties with ABS's printability. Used for durable parts like dashboards and gears.
  • PP (Polypropylene): Lightweight with good chemical resistance and flexibility. Used for mechanical parts and lab equipment.
  • PVA (Polyvinyl Alcohol): Biodegradable and water-soluble, ideal for support in complex 3D prints.
CNC Milling Overview
  • ABS (Acrylonitrile Butadiene Styrene): High impact strength and machinability. Used for casings and car parts.
  • Nylon: High tensile strength and abrasion resistance. Used for cogwheels and dampening elements.
  • HDPE (High-Density Polyethylene): Moisture and chemical resistance. Used for outdoor applications.
  • PTFE (Polytetrafluoroethylene): Chemical inertness and high heat resistance. Used for sliding elements.
  • PC (Polycarbonate): Excellent impact strength and heat resistance. Used for protective elements.
  • PP (Polypropylene): Chemical resistance and thermal resistance. Used for dampening elements.
  • POM (Polyoxymethylene): High stiffness and low friction. Used for gears and medical applications.
  • PMMA (Polymethylmethacrylate): Good hardness and UV resistance. Used for optical applications.
  • PVC (Polyvinyl Chloride): Lightweight with abrasion resistance. Used for various applications requiring durability.
General Notes
The technical data provided is based on external studies and is accurate to the best of Zmorph S.A.'s knowledge, but they do not assume legal liability for its use.
Material Overview and Properties
  • PVC (Polyvinyl Chloride): Excellent insulating properties and machinability, used in advertising materials and office equipment.
  • HIPS (High Impact Polystyrene): Easy to machine, paintable, high impact strength. Used for casings and prototypes.
  • LDPE (Low-density Polyethylene): Moisture resistance and malleability, used in applications requiring flexibility and durability.
  • PET (Polyethylene Terephthalate): Strong, lightweight, resistant to alcohols and oils. Used for gear housings and engine covers.
  • Carbon Fiber: High strength-to-weight ratio, used in aerospace and robotics.
  • CCL FR4: Composite material used for PCBs, offering electrical isolation and mechanical strength.
  • Dibond: Lightweight aluminum composite used for signage.
  • TCF (Textolite Laminated Sheet): Used for electrical insulation, heat resistant and easy to machine.
  • Wood and Derivatives: Biodegradable and machinable, used for art and furniture.
  • Metals:
    • Aluminum: Machinability and corrosion resistance, used in casings and radiators.
    • Brass: Easily machinable and corrosion-resistant, used for decorative items and gears.
    • Copper: Excellent thermal and electrical conductivity, used in cooling systems.
  • Others:
    • Machining Wax: Used for molds and prototypes, offering excellent machinability.
    • Cardboard: Recyclable material used for packaging and advertising.
    • Modelling Board: Polyurethane-based material used for quick and accurate prototypes.
Material Properties Information
  • CNC Milling - Others
    • Styrodur: High stiffness, surface roughness, and reduced thermal conductivity. Used in crafts, architectural models, and advertising applications.
  • Laser Cutting & Engraving
    • Utilizes a laser diode for precise engraving and cutting, suitable for signage and customization.
    • Materials: Leather, Felt, Laser Foil, Cardboard, Foamiran, Wood fiber board, Plywood, Wood, EPP, EVA Foam, Neoprene.
    • Technical Specs: Working area of 235 x 250 x 85mm, laser power of 2.8W, and a resolution of 0.12 mm.
  • 3D Printing
    • Technology: FFF (Fused Filament Fabrication) with single and dual extruder toolheads.
    • Specifications: Layer resolution of 0.05 - 0.4 mm, maximum printing temperature of 250°C, and a work area of 235 x 250 x 165 mm.
    • Materials: PLA, ABS, PET, Nylon, and more.
  • CNC Milling
    • Toolhead: CNC spindle with a max power of 300W.
    • Materials: ABS, Nylon, HDPE, PTFE, PC, and more.
Technical Specifications
  • Dimensions: Printer without spool holder is 520 x 500 x 450 mm.
  • Weight: Full set weight is 28.70 kg.
  • Power Consumption: Maximum of 350W.
  • Software: Voxelizer, supporting file types like .stl, .obj, .step.
Applications
Zmorph Fab is designed for manufacturing companies, science labs, FabLabs, and academic institutions, offering a multifunctional environment with dedicated software.
See more

Catalog excerpts

Materials Library-1

Materials Library Professional materials for additive and subtractive manufacturing.

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Materials Library-2

Materials Overview 3D Printing Material Laser Cutting & Engraving Biodegradable, easy to print, low emission, wide range of colours, low shrinkage, high stiffness. Molds, consumer goods, architectural models, educational models, containers, medical accessories, prototypes, biodegradable models. Dissolves in acetone, exceptional impact strength, good mechanical properties, good heat resistance. Prototypes, consumer goods, jigs & fixtures, casings, models requiring high-impact strength, gearing, toys, automotive parts. Jewelry, engraved accessories, leather labels. Jewelry and decorations, furniture...

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Materials Library-3

Materials Overview CNC Milling Material Good machinability, high stiffness, good impact strength. Casings, automotive parts, protective elements. High tensile strength, lightweight, does not burn - it just melts, low friction coefficient. Cogwheels, dampening elements. Sturdy, excellent machinability. Casings, tooling/fixturing, prototyping. Good heat and chemically resistance, flexible, low friction coefficient. Sliding elements, joints. Impact resistance, FDA compliant. Advertising materials, transparent protective elements. Moisture resistance, FDA compliant grades available. Casings, advertising...

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Materials Library-4

Zmorph Materials Library 3D Printing FFF 3D Printing, also known as additive manufacturing, is a process of making three dimensional solid objects from a digital file. The objects are made by extruding material layer-by-layer until the object is created. FFF 3D Printing is commonly used for production applications, low-cost prototyping, modeling, and design verification with efficient turnaround times. The main advantages of 3D Printing are: Design freedom Risk reduction Zmorph Fab All-in-One 3D Printer is compatible with a vast range of 3D printing materials and offers two high-tech toolheads:...

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Materials Library-5

Material Properties Information Material Properties Vicat softening temperature Heat deflection temperature Impact strength Flexural modulus Melt Flow Index Printing Properties Printing Temperature Printer Space PLA (Polylactic Acid) is one of the most common 3D printing materials, it’s easy to 3D print, compostable and emits low-toxic fumes. PLA is a cost-effective material best for early-stage prototyping, educational facilities, and containers. Used for molds, consumer goods, architectural models, educational models, containers, medical accessories, prototypes, compostable models. Mechanical...

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Materials Library-6

Material Properties Information ABS (Acrylonitrile Butadiene Styrene) is a sturdy, plastic material with great impact strength and mechanical properties. ABS is a good material for testing, post-processing, low volume manufacturing, and objects where you need a strong, stiff plastic that copes well to external impacts. Vicat softening temperature Used for prototypes, consumer goods, jigs & fixtures, casings, models requiring high- Heat deflection temperature Impact strength Flexural modulus Melt Flow Index Printing Properties Printing Temperature Printer Space impact strength, gearing, toys,...

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Materials Library-7

Material Properties Information PET-G Material Properties PET-G (Polyethylene Terephthalate Glycol) is a common thermoplastic that exhibits industrial strength, barely produces fumes, and is known for its ease of printability and water resistance. PET-G is a perfect choice for low-cost prototyping and complex mechanical components. Vicat softening temperature Used for bottles, containers, electronic devices housings, precise bearings and gears, Heat deflection temperature Impact strength Flexural modulus Melt Flow Index Printing Properties Printing Temperature Printer Space photography accessories,...

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Materials Library-8

Material Properties Information Nylon Material Properties Vicat softening temperature Heat deflection temperature Impact strength Flexural modulus Melt Flow Index Printing Properties Printing Temperature Printer Space Nylon (Polyamide) is a thermoplastic well known for its good chemical resistance, toughness, flexibility and abrasion resistance. Nylon is a perfect material choice for functional parts and mechanical applications. Used for functional prototypes, gear wheels, plain bearings, models that require abrasion resistance, clips, hooks, screw nuts. Mechanical Great mechanical resistance...

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Materials Library-9

Material Properties Information HIPS Material Properties Vicat softening temperature Heat deflection temperature Impact strength Flexural modulus Melt Flow Index Printing Properties Printing Temperature Printer Space HIPS (High Impact Polystyrene) is a blend of polystyrene and rubber. It’s easy to print with good strength and stiffness profile, recyclable and non-hygroscopic. HIPS is mainly used as support material for ABS prints because it’s easily dissolvable in Limonene. Used for support material, casings, containers, protective elements, mechanical parts, models that require abrasion resistance....

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Materials Library-10

Material Properties Information Printing Temperature Used for outdoor applications, models that require high UV resistance, sporting elements. Printer Space ASA (Acrylonitrile Styrene Acrylate) is a thermoplastic that exhibits exceptional chemical resistance and is known for its high impact and temperature resistance. ASA is commonly used for our outdoor applications as it can cope with harsh weather conditions along with Good impact strength High temperature resistance back to material list >> Technical data provided in this catalog is based on external studies. To the extent of our knowledge,...

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Materials Library-11

Material Properties Information PMMA Printing Properties Printer Space used for end products and prototyping. Printing Temperature exhibits high tensile and flexural strength, UV tolerance, and impact resistant. PMMA is PMMA (Polymethyl Methacrylate) is a transparent scratch resistant thermoplastic that Used for optical applications, UV resistant models, chemical equipment, lamps, protective glass, illuminated signs, electronic casings. High optical properties Scratch resistance back to material list >> Technical data provided in this catalog is based on external studies. To the extent of our...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.