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REFRACTORY SHEET FIBER BOARD Types RSBD-LD and Type RSBD-HD

REFRACTORY SHEET FIBER BOARD Types RSBD-LD and Type RSBD-HD

REFRACTORY SHEET FIBER BOARD Types RSBD-LD and Type RSBD-HD

Product catalog summary
Overview
Refractory Sheet Board Types RSBD-LD and RSBD-HD are high-temperature ceramic fiber boards made using alumina-silica fibers and binders. They are designed for temperatures up to 1260°C (2300°F) with densities of 0.26 g/cc (16 pcf) for RSBD-LD and 0.46 g/cc (25 pcf) for RSBD-HD. These boards offer low thermal conductivity, high temperature stability, and resistance to thermal shock and chemical attack.

Characteristics & Properties
Both types exhibit excellent chemical stability, resisting most corrosive agents except hydrofluoric, phosphoric, hydrochloric, and sulfuric acids, as well as concentrated alkalies. If exposed to water, steam, or oil, their properties are restored upon drying. RSBD-HD is more suitable for applications with vibration and mechanical stress due to its higher density and strength.

Applications
  • Full thickness refractory lining
  • Insulating backup to dense refractories
  • Furnace hot face lining
  • High-temperature gaskets & seals
  • Flue & chimney linings
  • Heat shields for personal protection
  • Hot gas duct linings
  • Expansion joints

Technical Specifications
RSBD-LD and RSBD-HD have different compositions and properties. RSBD-LD has a lower density and thermal conductivity, while RSBD-HD offers higher strength and rigidity. Both types have a maximum use temperature of 1260°C (2300°F) and exhibit low linear shrinkage and dielectric strength.

Availability
The boards are available in various sizes and thicknesses, with custom shapes and preparations available upon request. Special geometries and tight tolerance machining are also offered.

Contact Information
ZIRCAR Refractory Composites, Inc.
P.O. BOX 489, FLORIDA, NY 10921-0489
Tele: (845) 651-2200, Fax: (845) 651-1515
Email: [email protected]
Website: www.zrci.com
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Catalog excerpts

REFRACTORY SHEET FIBER BOARD Types RSBD-LD and Type RSBD-HD-1

REFRACTORY SHEET FIBER BOARD Types RSBD-LD and Type RSBD-HD Refractory Sheet Board Type RSBD-LD and TYPE RSBD-HD are rigid, high temperature ceramic fiber boards manufactured in a wet forming process using aluminasilica fibers and binders. They are rated to 1260°C (2300°F) and have densities of 0.26 g/cc (16 pcf) and 0.46 g/cc (25 pcf). They offer low thermal conductivity, high temperature stability, uniform density, and excellent resistance to thermal shock and chemical attack. Type RSBD-HD's higher density and strength make it wellsuited for applications experiencing vibration, mechanical stress and strong erosive forces. The excellent rigidity and modulus of rupture possessed by the RSBD-HD makes it strong and self-supporting, yet relatively lightweight and easy to cut or machine. This allows for quick, efficient handling and high installation rates, thereby enabling fast turnaround times in a variety of industrial insulation applications. Type RSBD-LD exhibits similar properties, but is lower in density and has lower thermal conductivity. These materials exhibit excellent chemical stability, resisting attack by most corrosive agents. Exceptions are hydrofluoric, phosphoric, hydrochloric and sulfuric acids, as well as concentrated alkalies. If wet by water, steam or oil, thermal and physical properties are completely restored upon drying. SUGGESTED APPLICATIONS • • • • • • • • • • • • • • Full thickness refractory lining Insulating backup to dense refractories Furnace hot face lining in ceramic kiln, box furnace & petrochemical furnace Board over blanket hot face lining Rigid high temperature gaskets & seals High-temperature baffles & muffles Flue & chimney linings in furnaces & kilns Glass tank side & end wall Heat shields for personal protection Hot gas duct linings Low & high-temperature dryers Pouring forms for castable Expansion joints Insulating backup to brick & castable ZIRCAR Refractory Composites, Inc. P.O. BOX 489, FLORIDA, NY 10921-0489 Tele: (845) 651-2200, Fax: (845) 651-1515 e-mail: [email protected] Home page: http://www.zrci.com To provide handling strength during the manufacturing process, small quantities of organic and inorganic binders are typically added to the board formulation. Where present, the organic binding agents burn out at temperatures between 232°C (450°F) to 316°C (600°F) during initial heat up by the end user. Following burnout of the organic binder, the boards are white in color. Custom boards, shapes and preparations are available on request. Our forming processes, large inventory of custom tooling and state of the art machining techniques allow a wide variety of sizes and shapes to be made. Special geometries such as disks, rings and custom-machined shapes can be fabricated. Tight tolerance machining, compositional variations and the application of surface rigidizers and hardening agents are available. Please contact us with your special requirements. Technical Data Bulletin No. ZRCI-600 Rev December 2017 This information, which is subject to change, is offered solely for your consideration and should not be taken as a warranty or representation for which we assume legal responsibility. It is not to be understood as permission or recommendation to practice a patented invention without a license and the user should determine

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REFRACTORY SHEET FIBER BOARD Types RSBD-LD and Type RSBD-HD-2

Types RSBD-LD and Type RSBD-HD CHARACTERISTICS & PROPERTIES RSBD-LD TYPE Nominal Composition, wt% AlSiO2 SiO2 Kaolin Clay Organic content LOI. wt. % Density, gm/cc(pcf) Color Max. Use Temp. *, °C(°F) Modulus of Rupture**, MPa(psi) as received after 24 hrs at 1010°C(1850°F) Compressive Strength**, MPa (psi) at 5% compression as received after 24 hrs at 1010°C(1850°F) Thermal Conductivity, W/m°K(BTU/hr. ft² °F/in) 204°C(400°F) 649°C(1200°F) 1010°C(1850°F) Linear Shrinkage‡, % after 4 hrs. at 1200°C(2200°F) Dielectric Strength, Volts/mil * Maximum use temperature is dependent on variables such as...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.