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ZIMMER GROUP
Machine tooling technology

Machine tooling technology

Product catalog summary

Introduction
The document provides an overview of Zimmer Group's offerings in machine tooling technology, focusing on motor spindles and system accessories. Zimmer Group is known for its innovative and customized solutions, serving various industries globally.

Company Commitment
Zimmer Group attributes its success to excellent products and services, an interdisciplinary approach, and strong customer orientation. The company emphasizes its ability to provide ingenious solutions and technical innovations.

Handling Technology
With over 30 years of experience, Zimmer Group offers more than 2,000 standardized pneumatic, hydraulic, and electrical handling components, emphasizing a modular design for custom configurations and process automation.

Damping Technology
The company leads in industrial damping technology and soft close products, offering standard and customized solutions for high cycle rates and maximum energy absorption.

Linear Technology
Zimmer Group develops linear components and systems tailored to customer needs, offering over 4,000 types of clamping and braking elements for various guide systems.

Process Technology
Zimmer Group provides custom solutions in process technology, leveraging deep production capabilities and experience in materials, processes, and product design.

Machine Technology
The company develops innovative tool systems for processing metal, wood, and composite materials, offering components and systems for machining centers, lathes, and flexible production cells.

System Technology
Zimmer Group specializes in customized system solutions, collaborating with end customers and system integrators to enhance automation efficiency.

Motor Spindles Overview
The document details various motor spindle models, highlighting specifications such as rated power, torque, maximum speed, cooling methods, and motor technology. The spindles are designed for high performance in processing wood, plastics, lightweight metals, and composites.

System Accessories
Zimmer Group offers accessories for motor spindles, including frequency inverters, control units, and robot change units, enhancing system functionality and integration.

Motor Spindles Specifications
The document provides detailed specifications for various motor spindles, including models like HF145-001-006 and HF205-006-001, with features such as rated power, torque, cooling methods, and motor technology.

Common Features and Options
All models feature tool fixation monitoring, sealing air, and automatic tool change capabilities. Options include IO-Link communication, vector control, and various cooling methods.

Interface and Connectivity
Each spindle model includes detailed interface diagrams for power, signal, and cooling systems, supporting tool unlocking, clamping, and conus cleaning functions.

Performance Graphs
The document includes performance graphs for voltage, power, and torque relative to speed, providing insights into the operational capabilities of each spindle model.

System Accessories
Accessories such as frequency inverters, cooling units, and robot change units are available to enhance functionality and integration.

Application Scenarios
Optimal performance is achieved by matching motor spindles with frequency inverters and cooling units, enhancing service life and power density.

Machining Applications
The document highlights the versatility of Zimmer Group's systems in machining various materials, emphasizing customization options for customer-specific solutions.

Service Offerings
Zimmer Group provides comprehensive services including consultation, design, express repair, service contracts, on-site service, and spare parts supply.

Technical Data and Compliance
The document stresses adherence to technical data and safety regulations, including compliance with the EC Machinery Directive 2006/42/EC.

Liability and Intellectual Property
Zimmer Group's products are subject to the German Product Liability Act. The document addresses trademark, copyright, and reproduction rights.

Standards and Certifications
Zimmer Group is certified in quality and environmental management systems, ensuring compliance with relevant standards.

Catalog excerpts

Machine tooling technology Motor spindles System Acessories

Open the catalog to page 1

ZIMMER GROUP COMMITTED TO OUR CUSTOMERS WE HAVE SUCCEEDED FOR YEARS BY OFFERING OUR CUSTOMERS INNOVATIVE AND INDIVIDUALIZED SOLUTIONS. ZIMMER HAS GROWN CONTINUOUSLY AND TODAY WE HAVE REACHED A NEW MILESTONE: THE ESTABLISHMENT OF THE KNOW-HOW FACTORY. IS THERE A SECRET TO OUR SUCCESS? Foundation. Excellent products and services have always been the foundation of our company’s growth. Zimmer is a source of ingenious solutions and important technical innovations. This is why customers with high expectations for technology frequently find their way to us. When things get tricky, Zimmer Group is in...

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HANDLING TECHNOLOGY DAMPING TECHNOLOGY LINEAR TECHNOLOGY MORE THAN 30 YEARS OF EXPERIENCE AND INDUSTRY KNOWLEDGE: OUR PNEUMATIC, HYDRAULIC AND ELECTRICAL HANDLING COMPONENTS AND SYSTEMS ARE GLOBAL LEADERS. INDUSTRIAL DAMPING TECHNOLOGY AND SOFT CLOSE PRODUCTS EXEMPLIFY THE INNOVATION AND PIONEERING SPIRIT OF THE KNOW-HOW FACTORY. WE DEVELOP LINEAR COMPONENTS AND SYSTEMS THAT ARE INDIVIDUALLY ADAPTED TO OUR CUSTOMERS’ NEEDS. Components. More than 2,000 standardized grippers, swivel units, robotic accessories and much more. We offer a complete selection of technologically superior products that...

Open the catalog to page 4

PROCESS TECHNOLOGY MACHINE TECHNOLOGY SYSTEM TECHNOLOGY MAXIMUM EFFICIENCY IS ESSENTIAL FOR SYSTEMS AND COMPONENTS USED IN PROCESS TECHNOLOGY. HIGH-LEVEL CUSTOM SOLUTIONS ARE OUR TRADEMARK. ZIMMER GROUP DEVELOPS INNOVATIVE METAL, WOOD AND COMPOSITE MATERIAL PROCESSING TOOL SYSTEMS FOR ALL INDUSTRIES. NUMEROUS CUSTOMERS CHOOSE US AS THEIR SYSTEMS AND INNOVATION PARTNER. ZIMMER GROUP IS ONE OF THE LEADING SPECIALISTS IN THE DEVELOPMENT OF CUSTOMIZED SYSTEM SOLUTIONS WORLDWIDE. A rich reservoir of experience. Our know-how ranges from the development of materials, processes and tools through product...

Open the catalog to page 5

MOTOR SPINDLES ORDER INFORMATION STRUCTURE OF THE ORDER NUMBER ► Motor spindle HF high frequency ► Size ► Module/series sequential numbering ► Variant sequential numbering www.zimmer-group.com ► Data, Drawings, 3-D Models, Operating Instructions

Open the catalog to page 6

MOTOR SPINDLES OVERVIEW Version Rated power S1 Rated [kW] torque S1 [Nm] Motor technology Basic variant Basic variant Basic variant Vector control Vector control Vector control Basic variant Basic variant Vector control Vector control Vector control Basic variant Vector control Vector control Vector control Vector control SYSTEM ACCESORIES Data, Drawings, 3-D Models, Operating Instructions ◄ www.zimmer-group.com

Open the catalog to page 7

MOTOR SPINDLES HF145-001-001 ► PRODUCT ADVANTAGES ► Rated power S1: 6 kW Rated torque S1: 4.9 Nm Max. speed: 24,000 rpm ► Air cooling via electric fan ► IO-Link communication ► Designed as unit carrier ► Hybrid bearings used for maximum performance ► Ideal for processing wood, plastics, lightweight metal and composites ► EQUIPMENT FEATURES Conus cleanig of tool fixation C-axis interface Labyrinth seal Acceleration sensor Tool fixation monitoring Vector controlled / feedback Manual tool release pushbutton Speed monitoring Aggregate interface Automatic tool change Robot change unit Frequency inverter...

Open the catalog to page 8

► TECHNICAL DATA ► HF145-001-001 Three phase asynchron motor, 4-poles 6.0 4.9 13 11.780 24.000 HSK-F63 Asynchronous 4 Pneumatic Electric fan 29 Nominal output S1 [kW] Rated torque S1 [Nm] Nominal current S1 [A] Nominal speed [rpm] Max. speed [rpm] Tool interface Motor technology Number of poles Release unit Cooling Weight [kg] Interface Tool unlocked Tool clamping Conus cleaning Sealing air Power and signal connector Signal connector Data, Drawings, 3-D Models, Operating Instructions ◄ www.zimmer-gro

Open the catalog to page 9

MOTOR SPINDLES HF145-001-002 ► PRODUCT ADVANTAGES ► Rated power S1: 7.5 kW Rated torque S1: 6.1 Nm Max. speed: 24,000 rpm ► Air cooling via electric fan ► IO-Link communication ► Designed as unit carrier ► Hybrid bearings used for maximum performance ► Ideal for processing wood, plastics, lightweight metal and composites ► EQUIPMENT FEATURES Conus cleanig of tool fixation C-axis interface Labyrinth seal Acceleration sensor Tool fixation monitoring Vector controlled / feedback Manual tool release pushbutton Speed monitoring Aggregate interface Automatic tool change Robot change unit Frequency...

Open the catalog to page 10

► TECHNICAL DATA ► HF145-001-002 Three phase asynchron motor, 4-poles 7.5 6.1 15 11.770 24.000 HSK-F63 Asynchronous 4 Pneumatic Electric fan 30 Nominal output S1 [kW] Rated torque S1 [Nm] Nominal current S1 [A] Nominal speed [rpm] Max. speed [rpm] Tool interface Motor technology Number of poles Release unit Cooling Weight [kg] Interface Tool unlocked Tool clamping Conus cleaning Sealing air Power and signal connector Signal connector Data, Drawings, 3-D Models, Operating Instructions ◄ www.zimmer-grou

Open the catalog to page 11

MOTOR SPINDLES HF145-001-003 ► PRODUCT ADVANTAGES ► Rated power S1: 11.8 kW Rated torque S1: 9.6 Nm Max. speed: 24,000 rpm ► Air cooling via electric fan ► IO-Link communication ► Designed as unit carrier ► Hybrid bearings used for maximum performance ► Ideal for processing wood, plastics, lightweight metal and composites ► EQUIPMENT FEATURES Conus cleanig of tool fixation C-axis interface Labyrinth seal Acceleration sensor Tool fixation monitoring Vector controlled / feedback Manual tool release pushbutton Speed monitoring Aggregate interface Automatic tool change Robot change unit Frequency...

Open the catalog to page 12

► TECHNICAL DATA ► HF145-001-003 Three phase asynchron motor, 4-poles 11.8 9.6 25 11.780 24.000 HSK-F63 Asynchronous 4 Pneumatic Electric fan 35 Nominal output S1 [kW] Rated torque S1 [Nm] Nominal current S1 [A] Nominal speed [rpm] Max. speed [rpm] Tool interface Motor technology Number of poles Release unit Cooling Weight [kg] Interface Tool unlocked Tool clamping Conus cleaning Sealing air Power and signal connector Signal connector Data, Drawings, 3-D Models, Operating Instructions ◄ www.zimmer-grou

Open the catalog to page 13

MOTOR SPINDLES HF145-001-004 ► PRODUCT ADVANTAGES ► Rated power S1: 6 kW Rated torque S1: 4.9 Nm Max. speed: 24,000 rpm ► Air cooling via electric fan ► IO-Link communication ► Designed as unit carrier ► Hybrid bearings used for maximum performance ► Ideal for processing wood, plastics, lightweight metal and composites ► Vector controlled Conus cleanig of tool fixation C-axis interface Labyrinth seal Vector controlled / feedback Acceleration sensor Tool fixation monitoring Manual tool release pushbutton Aggregate interface Speed monitoring Robot change unit Automatic tool change Frequency inverter...

Open the catalog to page 14

Machine tooling technology

Machine tooling technology

Catalog excerpts

All ZIMMER GROUP catalogs and technical brochures