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Machine tooling technology Zero point clamping system SPN

Machine tooling technology Zero point clamping system SPN

Machine tooling technology Zero point clamping system SPN

Product catalog summary
Overview
The Zimmer Zero Point Clamping System (ZPS) is designed to enhance productivity and precision in machine tooling processes. It significantly reduces machine setup times and maintenance requirements, offering high repeatability and precision.

Specifications
  • Centering Bolts: Match the bore diameter for positioning in X, Y, and Z axes.
  • Clamping Bolts: Smaller than bore diameter for Z-axis positioning.
  • Diamond Shape Bolts: Prevent rotation around the Z-axis.

Order Information
The order number structure includes details such as clamping system characteristics, pull-in force, diameter, size, and special variants.

Productivity and Efficiency
The ZPS automates processes, reducing setup times by up to 92%. It allows for seamless integration across various machining cells, enhancing precision and cost efficiency.

Precision and Safety
The system offers a repeatability of 0.005mm and uses hardened tool steel for stability. It minimizes errors in various machining processes and is maintenance-free.

Configurations
Available configurations include single, dual, and multiple zero-point clamping systems, adaptable to different production needs.

Technical Data
  • SPN04-060: Retraction force of 4 KN, weight 0.45 kg, low operating pressure of 6 bar.
  • SPN07-110: Retraction force of 7 KN, weight 1.5 kg, includes contact monitoring.
  • SPN30-195: Retraction force of 30 KN, weight 9.75 kg, designed for heavy-duty machinery.

All models feature automatic centering, resistance to contamination, mechanical locking, and are maintenance-free.
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Catalog excerpts

Machine tooling technology Zero point clamping system SPN-1

Zero point clamping system SPN www.zimmer-group.com QTOUp

 Open the catalog to page 1
Machine tooling technology Zero point clamping system SPN-2

ORDER NUMBER SAMPLE STRUCTURE OF THE ORDER NUMBER SP N 07 110 ► Clamping system ► Characteristics N Zero point clamping system ► Pull-in force in kN ► Size Diameter [mm] ► Numeration variant View catalogue / data sheet ► Change index ► Special variant ► Centering bolts: same diameter as bore of zero point system - Positioning in X, Y, and Z axis ► Clamping bolts: smaller diameter than the bore of SPN - Positioning in Z-axis ► Diamond shape bolts: nearly same diameter as bore of SPN. - Prevents rotation around the Z-axis

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Machine tooling technology Zero point clamping system SPN-3

Increased Productivity By automating processes the Zimmer zero point clamping system dramatically increases productivity of processes that required precision. Machine set-up times are reduced by up to 92%, and cleaning and maintenance of the system is minimal. The option to link processes, one after the other, in a single workpiece clamping system, in various machining cells and equipped with identical clamping system geometries, allows previously unrealized synergies. The workpiece carrier with the Zimmer zero point clamping system accompanies the workpiece all the way through the production...

 Open the catalog to page 3
Machine tooling technology Zero point clamping system SPN-4

ZIMMER GROUP ZERO POINT CLAMPING SYSTEM SPN IN A PRODUCTION ENVIROMENT THAT IS DRIVEN BY THE DEMAND THAT PROCESSES BECOMING MORE AND MORE EFFICIENT, THE CONVENTIONAL PRECISE AND REPEATABLE WORKPIECE CLAMPING IS A COSTLY AND TIME CONSUMING FACTOR. The Zimmer zero point clamping system offers the ideal solution for a precise and efficient retooling of workpieces, clamping systems and fixtures in modern processing machines. It optimizes the utilization of the available machine capacity by reducing the set-up time and therefore it is the ideal solution for all production and measuring processes with...

 Open the catalog to page 4
Machine tooling technology Zero point clamping system SPN-5

SERIES SPN04-060 ►►SPN04-060 ►► Pre-positioning 16mm before reaching end position ►► Automatic centering and pull-in already 1mm before reaching end position ►► Resistant against contamination (patent sealing piston) ►► Mechanical locked in clamping position ►► Low operating pressure of 6bar ►► Maintenance free 1 Air connection side face 2 Air connection M5 Order No. Retraction force [KN] Extraction force Repeatability [µm] Operating pres. [bar] Weight [kg]

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Machine tooling technology Zero point clamping system SPN-6

SERIES SPN07-110 ►►SIZE SPN07-110 ►► Pre-positioning 24mm before reaching end position ►► Automatic centering and pull-in already 2mm before reaching end position ►► Resistant against contamination (patent sealing piston) ►► Mechanical locked in clamping position ►► Low operating pressure of 6bar ►► Maintenance free ►►SPN07-110 WITH CONTACT MONITORING ►► Integrated contact monitoring & Cleaning of supporting area function ►► Contact monitoring by flow meter or dynamic air speed indicator possible ►► Mechanical locked in clamping position ►► Resistant against contamination (patent sealing piston)...

 Open the catalog to page 6
Machine tooling technology Zero point clamping system SPN-7

SPN30-195 is the ideal ZPS for your heavy duty machinery. It has been designed with the main focus on being immune against angel error while inserting of large-scale parts. ► Resistant against contamination (patent sealing piston) ► Pre-positioning 48mm before reaching end position ► Automatic centering and pull-in already 4mm before reaching end position ► Mechanical locked in clamping position ► No-sensitive against staining (patent sealing piston) ► Low operating pressure of 6bar ► Maintenance free 1 Air connection side face 2 Air connection G1/8“

 Open the catalog to page 7
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.