Overview: The document provides a comprehensive overview of Zimmer Group's handling technology, focusing on vacuum components and related systems. It highlights the integration of various companies under the Zimmer Group umbrella, emphasizing their global presence and diverse product offerings.
Main Sections:
- Company Overview: Zimmer Group is presented as a unified brand combining several companies to offer a wide range of products and services globally. The document lists contact information for various international branches, indicating a strong global presence.
- Technologies: The document outlines six key technology fields: Handling, Damping, Linear, Process, Machine, and System Technology. Each section describes the specific components and systems offered, emphasizing innovation, customization, and industry leadership.
- Product Details: Detailed descriptions of vacuum components, including suction cups, adapters, compensation modules, vacuum generators, and sensing units, are provided. The document includes technical specifications, such as dimensions, materials, and operational parameters.
- Load Cases and Calculations: The document explains different load cases for vacuum grippers, providing formulas and examples for calculating theoretical holding forces. It emphasizes the importance of considering factors like mass, acceleration, and friction coefficients in these calculations.
- Suction Cups Series: An overview of various suction cup series is provided, detailing material types, fixing methods, and specific series like SM, HS, SGF, NS, SFK, SF, SFO, OV, SR/SK, SPO, and SP.
Key Highlights:
- Innovation and Customization: Zimmer Group emphasizes its ability to provide innovative and customized solutions across various industries, leveraging its extensive experience and interdisciplinary approach.
- Global Reach: The document underscores Zimmer Group's internationalization strategy, with a strong network of global sales partners and branches.
- Technical Expertise: The document showcases Zimmer Group's technical expertise in developing high-quality, efficient systems and components tailored to customer needs.
Material Overview: The document provides a comprehensive overview of various suction cup materials, highlighting their specific properties and suitability for different applications. Key materials include Nitrile rubber, Caoutchouc silicone, Polyurethane, and Foam rubber, each with unique features such as antistatic properties, resistance to wear, oil, grease, weathering, and suitability for food use. Operating temperature ranges and Shore hardness values are specified for each material.
Suction Cups Connection Types: The document outlines different connection types for suction cups, adapters, and compensation modules, allowing for versatile combinations. Detailed dimensions for each connection type are provided.
Series SM - Vacuum Cups: This section details the range of applications for flat and slightly curved surfaces, with special features like suction diameters starting from 1 mm. Various versions are available, including standard, antistatic, heat-resistant, and food-handling options, with technical data on vacuum force, volume, and dimensions.
Series HS - Hand-Held Vacuum: Features an integrated venturi nozzle as a vacuum generator, allowing vacuum application or removal by hand. Compatible with suction cups SM1 to SM6.
Series SGF - Vacuum Cups: Designed for flat and slightly curved surfaces, with suction diameters from 6 mm. Available in multiple versions with technical data on vacuum force, volume, and dimensions.
Series NS - Knobbed Vacuum Cups: Suitable for flat and unstable surfaces, featuring knobs to prevent thin material from being sucked in. High stability is emphasized, with technical data provided.
Series SFK and SF - Bellows Cups: These series are designed for slightly curved, inclined, and uneven surfaces, compensating for height differences and creating a lifting effect during suction. Technical data includes vacuum and lifting forces, volume, and dimensions.
Series SFO - Bellows Cup Oval: Suitable for long, narrow, and slightly uneven surfaces, with features like an ear clamp to prevent rotation and an internal stainless steel spring for stability. Technical data is provided.
Series OV - Suction Cups Oval: Designed for long, narrow, and slightly uneven surfaces, with flexible seal lips and metallic base plates depending on the type. Technical data includes vacuum force, volume, and dimensions.
Series SR/SK - Torus Vacuum Cup: Suitable for even, slightly curved, and open surfaces, with an inner core allowing suction on perforated surfaces. Technical data includes vacuum force, volume, and dimensions.
Series SPO and SP - Suction Plates: Designed for rough, highly textured surfaces like corrugated metal and wood, featuring a highly adjustable sealing face and robust aluminum carrier plate. Technical data includes vacuum force, volume, and dimensions.
OverviewThis document provides technical data and specifications for various series of adapters, compensation modules, and vacuum generators produced by Zimmer Group. It includes detailed descriptions of the features, dimensions, and technical data for each product series, along with recommendations for use and installation.
Adapters- Series SI, SAM/SA, SAVM/SAV/VGS-M: These adapters feature internal and external threads, vacuum connections, and integrated vacuum generators. They are designed for specific connection types and dimensions, with technical data provided for each model.
Compensation Modules- Series F, FV: These modules include features like spring-loaded compensators, vacuum connections, and rotation prevention. They are designed to adjust suction cups axially and radially to fit workpieces with irregular surfaces, ensuring optimal suction power.
- Series FS, FSV, SAG, SAK: These modules offer features such as spring plungers with damping springs, high-strength plunger rods, and automatic return to neutral positions. They are suitable for applications requiring smooth compensation of height differences and angle errors.
Ball Joints - Series KG- These joints provide lockable displacement positions, large locating flanges, and a steel design for high force and torque measurements. They are ideal for applications requiring flexible handling and secure attachment of components.
Vacuum Generators- Compact Ejectors - Series KEM, KE: These units feature integrated valve technology, vacuum monitoring, and optional air-saving technology. They are designed for easy installation and minimal size, with specifications for pumping speed, evacuation time, and operating pressure.
- Venturi Nozzle and Multi-Stage Ejectors: These generators use the Venturi principle to create vacuum, with multi-stage ejectors offering higher pumping speeds. They are suitable for applications requiring efficient vacuum generation and reduced air consumption.
ConclusionThe document provides comprehensive technical data and specifications for Zimmer Group's range of adapters, compensation modules, and vacuum generators. It highlights the features and benefits of each product series, offering guidance on selecting the appropriate components for specific applications.
Overview: This document provides technical specifications and operational details for various vacuum generators, ejectors, sensing units, and handling components produced by Zimmer Group. It includes data on product features, technical parameters, and recommended accessories.
1. Vacuum Generators and Ejectors:- Series KE15 and KE25: These compact ejectors are designed for efficient air consumption with adjustable suction capacity. They feature electronic and digital vacuum switches and optional air-saving technology. Key specifications include a vacuum level of 85, maximum suction capacity of 65 l/min for KE15 and 161 l/min for KE25, and operating pressure of 5 bar.
- Series VGM, VG, VIP: These series offer integrated vacuum connections and are suitable for various applications. The VIP series provides vacuum outputs at different pressures and air consumption rates, with operating temperatures ranging from -20 to +100°C.
2. Sensing Units:- Series SAM and SAVM: These units feature external threads and integrated vacuum generators. They are compatible with proximity switches for workpiece detection and offer vacuum levels of -0.8 bar.
- Series VS001, VS003E, VS003D: These electronic vacuum switches provide adjustable switching points and hysteresis, with digital and analog outputs. They are designed for non-aggressive gases and offer high precision and ease of use.
3. Handling Components:- Compact Linear Cylinders (Series SH and SHD): These cylinders facilitate linear movement of suction cups and include integrated venturi nozzles for vacuum generation. They are available in various stroke lengths and pressure forces.
- Angle Pivot Units and Tool Changers: These components enhance the flexibility and efficiency of vacuum handling systems, allowing for quick tool changes and secure handling of workpieces.
4. Technical Data and Accessories: The document provides detailed technical data for each product, including dimensions, weight, operating conditions, and recommended accessories such as nozzles, mounting blocks, and flow control valves.
Recommended AccessoriesVarious plug-in
connectors are recommended for use with the handling components, including straight and angled connectors with M8 and M12 sockets. These connectors are customizable to fit specific needs.
Handling Components - Angle Pivot UnitsThe document details several angle pivot units with different installation sizes (SWM1035, SWM1045, SWM1054, SWM1063). Each unit has specific technical data including swivel angles, torque values, repetition accuracy, operating pressure, temperature ranges, air volume per cycle, and weight. The units are designed for precise and adjustable movements with integrated slots for magnetic field sensors and adjusting screws for end positions.
Product SpecificationsEach angle pivot unit has a defined moment of inertia and can handle specific forces and moments. The torque values are measured at a standard operating pressure of 6 bar, and the units are designed to handle static loads effectively.
Included in DeliveryFlow control valves with swivel joints and centering discs are included with the angle pivot units.
Tool ChangersThe document also covers tool changers with installation sizes HWR2031, HWR2040, HWR2050, and HWR63. These tool changers feature mechanical self-locking mechanisms, optional electrical energy transfer, and integrated air and vacuum transfer capabilities. They are designed for quick application changes without additional tools.
Technical Data for Tool ChangersEach tool changer has specific technical data, including recommended handling weight, pneumatic and optional electrical energy transfer capabilities, locking stroke, repetition accuracy, and operating temperature ranges. The tool changers are compatible with various fixing and centering components.
Forces and MomentsThe document provides details on the static forces and moments that may impact the tool changers when locked, ensuring they can handle significant loads safely.
Recommended Accessories for Tool ChangersAccessories such as straight and angled
fittings, as well as energy elements, are recommended to enhance the functionality of the tool changers.
Product Specifications
The document provides detailed specifications for various handling components, including tool changers and angular grippers. Key specifications include repetition accuracy, operating temperature range, moment of inertia, and weight. The data is measured at 6 bar pressure, and vacuum operation is possible.
Tool Changers
Tool changers are available in different installation sizes (HWR63, HWR80) with features such as hoseless energy connections and integrated air feed-through. They allow for quick application changes without additional tools. The static forces and moments impacting the tool changer when locked are specified, with a self-locking mechanical mechanism.
Grippers
2-jaw angular grippers are detailed with specifications for gripping force, closing and opening times, operating pressure, and temperature range. The document includes diagrams showing the forces and moments affecting the gripper fingers.
Cutting Tongs
Cutting tongs are described with specifications for stroke per jaw, gripping moment, and possible cutting diameters for various materials. The document outlines the fastening, energy supply, and cutting insert mounting for these components.
Technical Data and Accessories
The document includes technical data for fluidic and electrical energy elements, plug-in connectors, and recommended accessories such as fittings and sensor holders. It also provides order numbers and compatibility information for various components.
Conclusion
This technical document serves as a comprehensive guide for selecting and utilizing handling components from the Zimmer Group, providing essential specifications and installation instructions.
Overview
This document provides detailed specifications and descriptions of various components and systems offered by Zimmer Group, focusing on cutting inserts, handling components, and the Modular Construction System (MCS). It includes technical data, order numbers, and special features for each product.
Cutting Inserts
The document lists cutting inserts for different series (ZK1030, ZK1036, ZK1045, ZK1065) with specifications for use with plastics and steel. Each insert is identified by a unique order number and is designed for specific materials, including carbide options for steel.
Handling Components
Details are provided for cutting tongs and handling components within the ZK1000 series. The document emphasizes the availability of data, drawings, and 3-D models for these components.
Modular Construction System (MCS)
The MCS is highlighted as a flexible, low-cost solution for constructing workpiece handling systems. It includes profiles, compensating elements, suction cup holders, and gripper fingers. The system is noted for its lightweight compared to conventional steel constructions and is suitable for robot solutions and pick-and-place applications.
Profiles and Accessories
Specifications for various profiles (10x20, 20x20, 20x40, 40x40) are provided, including dimensions, weight, and order numbers. Accessories such as cover caps, cross clamps, angle fixings, and slot nuts are detailed with technical data.
Suction Fingers and Air Distributors
The document describes different types of suction fingers (spring-loaded, rigid, rotatable) and air distributors, including their dimensions, weight, and order numbers. These components are designed for specific applications and surfaces.
Accessories
An overview of accessories is provided, including filters, flow control valves, silencers, and fittings. Each accessory is described with its special features and technical data.
Conclusion
The document serves as a comprehensive guide to Zimmer Group's product offerings, providing essential technical details and ordering information for a wide range of industrial components.
Technical Specifications and Features- Flow Control Valve (Series SV): Designed with internal threads on top, these valves close vacuum lines for unused suction grippers and maintain system vacuum. Dimensions and specifications vary by order number (SV14AI, SV18AI).
- Silencer (Series SD): Reduces noise for VG1/8 vacuum generators. Order number: SD18KS.
- Straight Fittings (Series GV): Available in barb-style and quick connect styles, these fittings are used with hose clips for easy assembly and disassembly. Various dimensions and specifications are provided for different order numbers.
- Angled Fittings (Series WV): Quick connect style fittings that are angled and swivel-mounted for cost-effective assembly and disassembly.
- Seal: Made of polyamide, suitable for temperatures up to 90°C. Various dimensions are specified for different order numbers.
- Air Connection: Designed for creating compact ejector blocks with central compressed air feed. Specifications include dimensions and weight for different order numbers.
- Cover Plate: Used to close unused connections by ejectors, compatible with specific air connection models.
- Clamping Tongs: Suitable for use in limited spaces with ear clamps in specific suction cup series.
General Information and Legal Notes- All products are designed for intended use in automation machines, following safety regulations and professional guidelines.
- Technical data must be observed, and conditions of use should not exceed specified limits.
- Zimmer Group products are subject to the German Product Liability Act, and the catalog does not contain any guarantees or assurances of quality.
- Zimmer Group holds ISO 9001:2008 and ISO 14001:2004 certifications for quality and environmental management systems.
- The catalog includes a declaration of incorporation in terms of the EC Directive 2006/42/EC on machinery.
Company StatementZimmer Group emphasizes its commitment to internationalization and solving development tasks across industries, as stated by the managing directors.