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ZIMMER GROUP
Handling technology 2

Handling technology 2

Product catalog summary

Introduction
The document provides an overview of Zimmer Group's capabilities and offerings, focusing on innovative solutions in handling technology and robot accessories. The company emphasizes customer satisfaction through individualized solutions and continuous growth.

Technologies Overview

Handling Technology: Over 2,000 standardized components like grippers and swivel units, emphasizing rapid delivery and technological superiority.
Damping Technology: Industrial damping solutions and soft close products with high cycle rates and energy absorption in minimal space.
Linear Technology: Adaptable linear components with over 4,000 types for various guide systems, ensuring flexibility and safety.
Process Technology: Custom solutions leveraging deep production capabilities and series production of demanding products.
Machine Technology: Innovative tool systems for metal, wood, and composite processing, focusing on standard components and customized systems.
System Technology: Customized system solutions for various industries, enhancing automation efficiency and competitiveness.

Product Details

Tool Changers: Various series including manual, pneumatic, and automatic options with quick change capabilities and safety mechanisms.
Energy Elements and Accessories: Components supporting tool changers for efficient energy transfer and system integration.
Rotary Distributors and Axis Compensation Modules: Enhance flexibility and precision of robotic systems.
Crash Protection and Angle Flange: Provide additional safety and adaptability for robotic applications.

Technical Specifications
Detailed technical data for various product series, including installation sizes, forces, moments, and recommended accessories. Emphasizes selecting the right product for specific applications to optimize performance and safety.

Conclusion
Zimmer Group positions itself as a leader in industrial automation, offering a wide range of innovative products and solutions tailored to meet diverse global customer needs.

Product Specifications
Detailed specifications for tool changers, including installation sizes WWR80, WWR100, WWR125, WWR160, and WWR1160. Features include pneumatic and optional electrical or hydraulic energy transfer, mechanical self-locking mechanisms, and specific operating pressures and temperatures.

Technical Data
Includes connecting flange according to EN ISO 9409-1, pneumatic energy transfer, repetition accuracy, joining and release forces, offset at coupling, operating pressure and temperature ranges, air volume per cycle, and moment of inertia.

Forces and Moments
Graphs showing maximum handling weight depending on acceleration and lever arm, as well as static forces and moments impacting the tool changer.

Included in Delivery
Specific components such as O-rings and mounting brackets for proximity switches, with recommended accessories and storage stations for each installation size.

Installation and Connection Details
Details on installation size, energy supply, and connection types, including hoseless energy connection, fixing and energy supply elements, and air connection locking and unlocking mechanisms.

Product Advantages
Designed to handle extreme conditions with secure hold during pressure drops, supporting various media transfer systems for versatility.

Additional Information
Further information, including data, drawings, 3D models, and operating instructions, is available online at the Zimmer Group website.

Product Overview
Technical specifications and installation guidelines for various axis compensation modules and energy supply fittings, designed for robotic applications with features like quick connect fittings and adjustable balancing force.

Technical Specifications
Includes maximum handling weight, static forces and moments, deflection, and technical data for different module sizes.

Recommended Accessories
Includes sensor holders, energy supply fittings, and various connection components.

Installation and Usage
Emphasizes proper installation and use of recommended accessories for optimal performance and safety.

Additional Resources
Further information, including data, drawings, 3D models, and operating instructions, is available online at the Zimmer Group website.

General Information
The catalog content is non-binding and intended for informational purposes only. A written order confirmation from Zimmer GmbH is required for contract conclusion, subject to their General Terms and Conditions of Sale and Delivery.

Technical Data and Illustrations
Technical data and illustrations may change without notice and are binding only if explicitly stated in the contract.

Liability
Zimmer Group products are subject to the Product Liability Act. The catalog does not provide warranties or assurances regarding product quality or availability.

Trademarks, Copyright, and Reproduction
Unauthorized use of intellectual property is prohibited. Reproduction requires prior written consent from Zimmer GmbH.

Standards
Zimmer Group is certified under ISO 9001:2008 for quality management and ISO 14001:2004 for environmental management.

Declaration of Incorporation
Zimmer elements meet basic requirements of the Machinery Directive 2006/42/EC as incomplete machines.

Catalog excerpts

Robot accessories

Open the catalog to page 1

ZIMMER GROUP COMMITTED TO OUR CUSTOMERS WE HAVE SUCCEEDED FOR YEARS BY OFFERING OUR CUSTOMERS INNOVATIVE AND INDIVIDUALIZED SOLUTIONS. ZIMMER HAS GROWN CONTINUOUSLY AND TODAY WE HAVE REACHED A NEW MILESTONE: THE ESTABLISHMENT OF THE KNOW-HOW FACTORY. IS THERE A SECRET TO OUR SUCCESS? Foundation. Excellent products and services have always been the foundation of our company’s growth. Zimmer is a source of ingenious solutions and important technical innovations. This is why customers with high expectations for technology frequently find their way to us. When things get tricky, Zimmer Group is in...

Open the catalog to page 3

HANDLING TECHNOLOGY DAMPING TECHNOLOGY LINEAR TECHNOLOGY MORE THAN 30 YEARS OF EXPERIENCE AND INDUSTRY KNOWLEDGE: OUR PNEUMATIC, HYDRAULIC AND ELECTRICAL HANDLING COMPONENTS AND SYSTEMS ARE GLOBAL LEADERS. INDUSTRIAL DAMPING TECHNOLOGY AND SOFT CLOSE PRODUCTS EXEMPLIFY THE INNOVATION AND PIONEERING SPIRIT OF THE KNOW-HOW FACTORY. WE DEVELOP LINEAR COMPONENTS AND SYSTEMS THAT ARE INDIVIDUALLY ADAPTED TO OUR CUSTOMERS’ NEEDS. Components. More than 2,000 standardized grippers, swivel units, robotic accessories and much more. We offer a complete selection of technologically superior products that...

Open the catalog to page 4

PROCESS TECHNOLOGY MACHINE TECHNOLOGY SYSTEM TECHNOLOGY MAXIMUM EFFICIENCY IS ESSENTIAL FOR SYSTEMS AND COMPONENTS USED IN PROCESS TECHNOLOGY. HIGH-LEVEL CUSTOM SOLUTIONS ARE OUR TRADEMARK. ZIMMER GROUP DEVELOPS INNOVATIVE METAL, WOOD AND COMPOSITE MATERIAL PROCESSING TOOL SYSTEMS FOR ALL INDUSTRIES. NUMEROUS CUSTOMERS CHOOSE US AS THEIR SYSTEMS AND INNOVATION PARTNER. ZIMMER GROUP IS ONE OF THE LEADING SPECIALISTS IN THE DEVELOPMENT OF CUSTOMIZED SYSTEM SOLUTIONS WORLDWIDE. A rich reservoir of experience. Our know-how ranges from the development of materials, processes and tools through product...

Open the catalog to page 5

ROBOT ACCESSORIES OVERVIEW OF SERIES TOOL CHANGERS MANUAL TOOL CHANGERS PNEUMATIC TOOL CHANGERS AUTOMATIC ENERGY ELEMENTS AND ACCESSORIES FOR TOOL CHANGER Energy elements and accessories for tool changer ROTARY DISTRIBUTORS AXIS COMPENSATION MODULES Series FGR CRASH PROTECTION ANGLE FLANGE Series WFR Data, Drawings, 3-D Models, Operating Instructions ◄ www.zimmer-group.com

Open the catalog to page 7

TOOL CHANGERS MANUAL OVERVIEW OF SERIES Overview of series / Tool changers manual TOOL CHANGERS MANUAL Data, Drawings, 3-D Models, Operating Instructions ◄ www.zimmer-group.com

Open the catalog to page 9

TOOL CHANGERS SERIES HWR2000 ► PRODUCT ADVANTAGES Series HWR2000 / Tool Changers / manual / Robot Accessories ► Change in seconds Reduce your start up costs and minimise downtimes by changing your tool in seconds ► Integrated air transfer system For supplying pneumatic actuators. Additional media can be transmitted using optional energy elements. ► Includes loss protection Undesired falling of work pieces is eliminated - this means the highest safety for man and machine ► THE BEST PRODUCT FOR YOUR APPLICATION ► Our products welcome the challenge! Extreme conditions, all over the world—our tried...

Open the catalog to page 10

Series HWR2000 / Tool Changers / manual / Robot Accessories 1Fix part - for robot side assembly 2Robot flange - partial mounting circle in accordance with EN ISO 9409-1 3Eccentric locking bolt - with spring supported snap in function 4Locking bolt - adapted to the clamping sleeve 5Mounting for energy element 6Integrated air feed-through - Air / vaccum transfer - hoseless control possible - for tool side assembly ► TECHNICAL DATA Installation size HWR2031 HWR2040 HWR2050 Connecting flange according EN ISO 9409-1 Pneumatic energy transfer Electrical energy transfer optional optional optional ►...

Open the catalog to page 11

TOOL CHANGERS INSTALLATION SIZE HWR2031 ► PRODUCT SPECIFICATIONS Installation size HWR2031 / Tool Changers / manual / Robot Accessories ► Variable installation position Shows the maximum handling weight depending on acceleration and lever arm. Does not replace the technical design. [kg] Shows static forces and moments which may impact on the tool changer when locked. ► RECOMMENDED ACCESSORIES ENERGY SUPPLY GVM5 Straight Fittings - Quick Connect Style www.zimmer-group.com ► Data, Drawings, 3-D Models, Operating Instructions CONNECTIONS / OTHER You can find energy elements and accessories for tool...

Open the catalog to page 12

1 Fixing (robot side) 4 Integrated air feed-through 5 Fixing energy element 8 Pin / receiver hole for centering bm Fixing (machine side) dq Lock actuation dr Locking stroke Installation size HWR2031 / Tool Changers / manual / Robot Accessories Order no. Connecting flange according EN ISO 9409-1 Pneumatic energy transfer [Quantity] Flow per connector [l/min] Electrical energy transfer Self locking mechanism when locking Locking stroke [mm] Repetition accuracy in Z [mm] Repetition accuracy in X, Y [mm] Nominal operating pressure [bar] Operating temperature [°C] Moment of inertia [kgcm²] Weight...

Open the catalog to page 13

TOOL CHANGERS INSTALLATION SIZE HWR2040 ► PRODUCT SPECIFICATIONS Installation size HWR2040 / Tool Changers / manual / Robot Accessories ► Variable installation position Shows the maximum handling weight depending on acceleration and lever arm. Does not replace the technical design. [kg] Shows static forces and moments which may impact on the tool changer when locked. ► RECOMMENDED ACCESSORIES ENERGY SUPPLY GVM5 Straight Fittings - Quick Connect Style www.zimmer-group.com ► Data, Drawings, 3-D Models, Operating Instructions CONNECTIONS / OTHER You can find energy elements and accessories for tool...

Open the catalog to page 14

1 Fixing (robot side) 4 Integrated air feed-through 5 Fixing energy element 8 Pin / receiver hole for centering bm Fixing (machine side) dq Lock actuation dr Locking stroke Installation size HWR2040 / Tool Changers / manual / Robot Accessories Order no. Connecting flange according EN ISO 9409-1 Pneumatic energy transfer [Quantity] Flow per connector [l/min] Electrical energy transfer Self locking mechanism when locking Locking stroke [mm] Repetition accuracy in Z [mm] Repetition accuracy in X, Y [mm] Nominal operating pressure [bar] Operating temperature [°C] Moment of inertia [kgcm²] Weight...

Open the catalog to page 15

Handling technology 2

Handling technology 2

Catalog excerpts

All ZIMMER GROUP catalogs and technical brochures