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SINGLE-PHASE INVERTER / THREE-PHASE / FREQUENCY / IGBT-SG200 SERIES

SINGLE-PHASE INVERTER / THREE-PHASE / FREQUENCY / IGBT-SG200 SERIES
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SINGLE-PHASE INVERTER / THREE-PHASE / FREQUENCY / IGBT-SG200 SERIES

Product catalog summary
Preface: The manual provides comprehensive guidelines for installation, wiring, setting functional parameters, maintenance, and troubleshooting of the device. It stresses the importance of reading the manual thoroughly for safety. Key precautions include shutting off power before wiring, proper grounding, and ensuring only qualified personnel handle the device.
1. Acceptance: Upon delivery, inspect the product for damage, verify documents, and confirm the model and accessories match the order.
2. Installation:
  • Environment: Avoid exposure to water, dust, or corrosive substances. Ensure a stable, vibration-free base and avoid electromagnetic interference. Maintain ambient temperature between -10°C and +40°C.
  • Instructions: Install on a fire-proof frame, ensure vertical mounting, and provide adequate ventilation. Avoid impurities and ensure proper spacing between converters.
3. Wiring:
  • Precautions: Power must be off before wiring, and grounding must be secure. Ensure correct voltage and terminal connections.
  • Connection Methods: Use filters, reactors, and contactors to manage interference and improve power factors. Avoid single-phase sources.
  • Terminal Descriptions: Detailed instructions for connecting input, output, braking resistors, and grounding terminals are provided.
4. Keyboard and Panel:
  • Keyboard Layout: Describes the function of indicator lights and keys, including programming, operation, and reset functions.
5. Running: Includes commissioning and quick debugging procedures to ensure proper operation.
6. Specification of Functional Parameters: Provides a table and detailed descriptions of functional parameters for customization and optimization.
7. Fault Correcting: Offers solutions for common malfunctions and processing schemes to address faults effectively.
8. Maintenance:
  • Daily Maintenance: Guidelines for regular upkeep to extend the device's lifespan.
  • Warranty: Information on warranty coverage and conditions.
9. Communication Protocol: Details the communication standards and interfaces for integration with other systems.
10. Appendix: Includes technical specifications, installation dimensions, and parameter setting tables for reference.
Operating Frequency Settings: The converter's operating frequency can be set through various methods, including parameter P0-03, panel potentiometer, or external analog inputs AI1/AI2. Default frequency setting mode is 0, allowing adjustment via UP/DOWN keys.
Control Modes: The converter can be controlled by keyboard or external terminals, with options to enable or disable the STOP key. Default control mode is keyboard control.
Frequency and Timing Parameters: Parameters such as maximum frequency, acceleration, and deceleration times are adjustable. Default maximum frequency is 60.0Hz, with acceleration and deceleration times set to 20.0s each.
Running Direction and Anti-Reversion: The running direction can be preset, with the default being forward. Anti-reversion settings can be enabled or disabled.
Carrier Frequency and Noise Control: Carrier frequency affects noise and heat generation. It can be set between 1-16KHz, with options for regular or random PWM modes.
Display and Interface Settings: Default display settings include options for showing frequency, current, voltage, and other parameters. The display can show up to 15 different messages.
Start-Stop Modes: Various starting modes are available, including direct start, DC braking, and speed tracking. Stop modes include regular stopping, decelerating, and DC braking.
Motor Parameters: Motor parameters such as rated frequency, voltage, current, and power must be set according to the motor's nameplate for optimal performance.
V/F Control Parameters: V/F curve settings can be adjusted for different load conditions, with options for general, power, high starting torque, and self-adaptive control. Intermediate frequencies and voltages can be defined to customize the V/F curve.
Torque Upgrade Settings: The torque upgrade should not exceed 10% to prevent motor overheating and overcurrent. Adjust based on load conditions.
Slip Compensation (P4-08): Allows automatic adjustment of output frequency to compensate for load variations, maintaining motor speed stability.
AVR Function (P4-09): Automatic Voltage Regulation stabilizes output voltage during input fluctuations, preventing motor overheating or performance issues. It can be enabled continuously or only during deceleration.
Energy-efficient Running (P4-10): Adjusts output voltage during no-load or light-load conditions to conserve energy, suitable for fans or pumps.
Input Function Parameters (P5): Defines relationships between analogue input voltage and settings. Includes AI1 and AI2 settings for lower and upper limits, filtering time, and multi-functional input terminals for various control functions.
Output Function Parameters (P6): Configures output options such as running status, direction, fault output, and frequency limits. Includes analogue output options for frequency, current, and voltage.
PI Control Parameters (P7): Utilizes proportional and integral operations to adjust output frequency based on feedback and objective variables. Includes settings for PI preset source, set value, feedback source, and output characteristics.
Overview: This document provides detailed technical specifications and operational guidelines for a PI (Proportional-Integral) control system used in process control applications, such as winding and unwinding tension control. It includes parameter settings, control methods, and protection functions.
PI Control Specifications:
  • Proportional Gain (P): Range 0.0 to 10.0, default 0.1. Determines the intensity of adjustment; higher values increase adjustment intensity but may cause system vibration.
  • Integral Time (I): Range 0.0 to 100.0s, default 0.1s. Controls the speed of integral regulation; shorter times increase adjustment intensity but may cause overshoot.
  • Deviation Limit: Range 0.00 to 2.00, default 0.10. Defines the maximum allowable deviation for the PI system to remain active.
  • Sampling Period (T): Range 0.1 to 100.0s, default 0.5s. Determines the frequency of feedback sampling.
Dormancy Function:
  • Parameters include sleep time, dormancy pressure, and dormancy frequency. The system enters dormancy based on pressure and frequency conditions and exits when pressure falls below a set threshold.
Simple PLC and Multispeed Parameters:
  • Program run modes include disabled, stop after one cycle, operate as last program, and circulatory running.
  • Phase speeds and times can be set for up to seven phases, with time units configurable as seconds, minutes, or hours.
  • Running directions for each phase can be set using binary values.
Protection Functions:
  • Overload Protection: Enabled or disabled, with a critical point set between 50% and 120% of the motor's rated current.
  • Overvoltage and Over-current Protection: Enabled or disabled, with critical points set for both conditions to prevent system damage.
  • Phase-failure Protection: Options to enable or disable for both input and output phases.
Fault Information:
  • Parameters record the latest fault types and status, including operating frequency, current, and voltage at the time of fault.
Enhancements and Additional Parameters:
  • Acceleration and deceleration times can be set for different operational modes, including jogging and hopping frequencies to avoid resonance points.
Specifications and Procedures: The document outlines the communication protocol and error handling for a converter system. It includes details on frame formats for commands and responses, specifying address, function codes, register addresses, and checksums. The CRC (Cyclical Redundancy Check) is used for error detection, with a detailed explanation of its calculation process.
Communication and Control: Addresses for communication data are defined, allowing control of the converter's operation and access to status information. The document provides a mapping of register addresses to corresponding parameters, facilitating parameter setting and monitoring.
Error Codes: Error types are specified, including data address overrun, data content exceeding bounds, and operational errors. The document explains how errors are communicated in response frames.
Technical Specifications: The document includes technical specifications for braking resistors, rated power, output current, and voltage for various converter models. It also details the control features, such as frequency control, overload capacity, and braking torque.
Installation and Environmental Conditions: Installation dimensions for different models are provided, along with environmental conditions for operation, such as temperature, humidity, and altitude requirements.
Parameter Settings: A table for parameter settings is included, allowing customization based on operational environment and customer requirements.
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Catalog excerpts

SINGLE-PHASE INVERTER / THREE-PHASE / FREQUENCY / IGBT-SG200 SERIES-1

Preface This manual can provide you with the detailed rules and precautions, including installation, wiring, the setting of functional parameter, daily maintenance, malfunction diagnosis and solution etc. To give full play to its function and ensure the safety of both users and product, please read this manual carefully before using it. Any incorrect operations may lead to fault, malfunction or shortened lifetime, even damage of device and accident casualty. Please pay attention to the following points when using it:  Power must be shut off before wiring  Ground wire must be connected correctly  In any case, AC power lines can't be connected to the output terminals, such as U, V or W  Do not touch the internal components for safety  Only the qualified electronic engineer is allowed to assemble, wire, repair or maintain the converter  Converter must be installed in a appropriate operating environment and far away from humidity or water drops; care must be taken to prevent it from direct sunlight or being overheated  Do not conduct the procedure of inspection or maintenance until converter has been shut down for more than 3 minutes  No permission is granted to change or modify the internal components or circuits.  Do not conduct the Withstand Voltage Test on the internal components  This product can't be applied in the situation that may endanger personal safety This manual is enclosed randomly as an attachment, please keep it safe in case that you need it for the inspection or maintenance of this product. Any information in this manual is subject to change without notice in accordance with our policy of continuous improv

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SINGLE-PHASE INVERTER / THREE-PHASE / FREQUENCY / IGBT-SG200 SERIES-2

Acceptance 1.1 Inspection on Delivery 1.2 Illustrations for Nameplate INSTALLATION 2.1 Installation Environment 2.2 Installation Instructions and Space Limit WIRING 3.1 Connection Methods for Assorted Devices 3.2 Standard Wiring Diagram 3.3 Descriptions of Major Loop's Terminal 3.4 Illustrations for Control Loop's Terminal Keyboard and Panel 4.1 Illustrations of Keyboard 4.2 Operating Instructions RUNNING 5.1 Commissioning 5.2 Quick debugging Specification of Functional Parameters 6.1 Functional Parameters Table 6.2 Detailed of function parameters Fault Correcting 7.1 Malfunction and Solutions...

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SINGLE-PHASE INVERTER / THREE-PHASE / FREQUENCY / IGBT-SG200 SERIES-3

1-1 Inspection on Delivery Pre-delivery inspection for each converter will be implemented strictly by our QC Department; meanwhile, the packaging will be strengthened with special packing materials which can protect it from damage caused by collision. Please find the following points to check after unpacking it: • Please check if there is any damage caused during the transportation; • Please check if the enclosed documents are all inside the case, including manual, certificate and warranty card • Please check if this is the model of the product for which you placed an order • Please check whether...

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SINGLE-PHASE INVERTER / THREE-PHASE / FREQUENCY / IGBT-SG200 SERIES-5

Chapter 3 Wiring (For the safety of operator as well as devices, only the qualified electronic engineer is allowed to operate it. Please pay attention to the following precautions while wiring:)  Power must be shut off before wiring PE earth terminal must be connected with the ground The rated voltage must be in conformity with AC voltage Power cords must be connected with the terminal R, S and T while lines for motor should be connected with terminal U,V and W; any incorrect connection may cause damage to the internal components of converter The reliability of the terminals and wires must be...

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SINGLE-PHASE INVERTER / THREE-PHASE / FREQUENCY / IGBT-SG200 SERIES-6

4 3-2 andard Wiring Diagram BR 制动单元 Braking unit Three-phase 三相电源 R/L1 power source Default setting External fault 外部故障 Multi-phase reference velocity 1 多步速一 定 Multi-phase多步速二 velocity 2 reference Multi-phase reference velocity 3 多步速三 公共端子 Common terminal Multi-phase reference velocity 1 Multi- phase reference velocity 2 Multi- phase reference velocity 3 external Keyboard 外引键盘接口 interface setting 频率设定用电源 Default setting: 出厂设定:方向指示 Direction Default setting: 出厂设定:运行指示 Run command

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SINGLE-PHASE INVERTER / THREE-PHASE / FREQUENCY / IGBT-SG200 SERIES-7

3-3 Description of Major Loop's Terminal For safety's sake, please connect wires according to the regulations of National Electrical Code while proceeding wiring 3-3-1 Connection of input terminal R, S, T An additional breaker/chopper must be connected in series with the terminals of major loop(R,S,T) and three-phase AC input. For better running, an electromagnetic contactor should be connected with them in series so that it could cut off the power while the protection function of converter is activated (Tip: R-C surge absorbers should be added to the ends of electromagnetic contactor. If an...

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SINGLE-PHASE INVERTER / THREE-PHASE / FREQUENCY / IGBT-SG200 SERIES-8

6 3-3-2 Connection of output terminal U,V,W Output terminals must be connected to three-phase motor in the correct order; if motor rotates in the wrong direction, any two wires among U, V and W electrical wiring can be switched with each other. In any case, do not connect output terminals to phasing capacitor or surge absorber. When the length of wire connecting converter with motor is more than 50 meters, there may be a large amount of electric leakage caused by the capacitors between the wiring, which may lead to over current; additionally, to protect the insulation of motor from being damaged,...

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SINGLE-PHASE INVERTER / THREE-PHASE / FREQUENCY / IGBT-SG200 SERIES-9

All the converters must be connected to the same earth terminal directly if two or more converters are installed together; please refer to the wiring layout below: 3-4 Explanations of control loop terminals

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SINGLE-PHASE INVERTER / THREE-PHASE / FREQUENCY / IGBT-SG200 SERIES-10

Multi-core shielded cable or stranded wire should be used to connect and control terminals. The terminal which is closed to converter must be connected to earth terminal PE while shielded cable is applied to it. When wiring, control cable must be kept away from main circuit and high-current circuit at least 20cm, such as power lines, motor wires, wires for contactor and relay. Instead of parallel wiring, vertical wiring should be adopted to prevent converter from malfunction resulted from external interference.

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SINGLE-PHASE INVERTER / THREE-PHASE / FREQUENCY / IGBT-SG200 SERIES-11

Chapter 4 Keyboard & Panel4-1 Illustrations of Keyboard4-1-1 Diagram of Keyboard Li nil ind-.calD' light And reversing Icma-Th« i-j’ii il: iwwhi Lglils wenl sul: forward potentiometer The shift key External term no I control indicator LlreLlivu’ an i Invalid Display the Infnrmjrtinn and 1h« rcl jrn key Increasing the key Programming key 4-1-2 Indicator light show 1) Functional indicator light: Light is the name of the

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