Sensor

Sensor
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Sensor

Product catalog summary
Overview: This document serves as a comprehensive guide on ZF sensors, detailing their specifications, applications, and technical data. It covers various sensor types including magnetic proximity sensors, geartooth speed sensors, and speed and direction sensors.
Current Sink Interfacing: The document explains the use of sinking outputs in negative logic applications, where a low signal indicates an active state. These outputs are compatible with various logic families and require an external pull-up resistor for proper operation. Recommended resistor values are provided for different voltages.
Magnetic Proximity Sensors:
  • Hall Sensors: Sensitive to magnetic fields, these sensors provide a sinking current output and are available in different series with varying dimensions, voltage ranges, and temperature ranges. Applications include door position, limit switches, and speed measurement.
  • Reed Sensors: These act as non-latching electrical switches with normally open or closed contacts, are hermetically sealed, consume zero power in standby, and are suitable for both DC and AC circuits.
Geartooth Speed Sensors: Designed for ferrous edge detection and near-zero speed sensing, these sensors feature a sinking current output and are suitable for high-speed applications like speedometers and anti-lock braking systems. Technical data for various series is provided.
Geartooth Speed and Direction Sensors: These sensors detect both speed and direction using two Hall-effect sensors, offering separate digital outputs for speed and direction. They are suitable for applications like wheel speed and transmission speed detection.
Speed and Direction Sensor Kit: The SD74 sensor kit is modular, allowing for customization in length, immersion depth, and output interface. It is suitable for sensing ferromagnetic structures at speeds from near zero to 20 kHz.
Conclusion: ZF sensors are reliable and versatile, suitable for a wide range of applications in automotive, appliance, and medical industries. They offer robust performance in extreme environments and can be customized to meet specific needs.
Specifications and Features:
General Specifications: The document outlines various sensors, including modular speed and direction sensors, angle position sensors, linear position sensors, and digital vane sensors. These are designed for applications in electric drives, automation systems, conveyors, wind turbines, hydraulic and pneumatic controls, and more.
Technical Specifications: The sensors operate within a voltage range of 4.5 – 24 V DC, with a supply current of up to 13 mA and an output current of up to 25 mA. They function in temperatures ranging from -40 to +140°C.
Design and Construction: Housed in plastic with pre-assembled connectors, available in various lengths, and are IP67 and RoHS compliant. They require external pull-up resistors, the value of which depends on the supply voltage.
Sensor Types and Applications:
Modular Speed and Direction Sensors: Available in different lengths, used in electric drives and automation systems, featuring a 90° angled or straight cable outlet and equipped with a TYCO AMP Superseal connector.
Angle Position Sensors: Utilizing Hall technology, these sensors provide a linear voltage output corresponding to the rotation of an axis, used in hydraulic valves, gear selection, and steering wheel position applications.
Linear Position Sensors: Non-contact sensors offering dual independent outputs, suitable for applications requiring high reliability and wide airgap tolerance.
Digital Vane Sensors: Mechanically interchangeable with optical switches, robust in dusty environments, used in door/gate position control and exercise equipment.
Technical Data and Performance:
Series SD74/SD84: Sensors with dimensions ranging from 20.00 – 60.00 mm in length and 13.00 mm in diameter, reverse battery protected, handling a maximum input voltage of 28 V.
Series AN1/AN8: Angle position sensors with a rotational sensing range of 5 to 85° and 0 to 360°, respectively, with a supply voltage of 5.0 ± 10%.
Series LIN: Linear position sensors with a measuring range up to 45 mm and a resolution of 12 bits.
Series VN1015: Digital vane sensors with an operating voltage range of 3.8 – 24 V DC and a supply current of 7.5 mA.
Additional Information:
Switching Distance and ESD Sensitivity: The switching distance depends on the sensor's characteristics and the magnet's material and dimensions. Some sensors are equipped with additional circuitry for enhanced ESD immunity.
Connection and Housing: Sensors are available with standard connectors or wire leads, delivered in ready-for-assembly housings.
Magnetic Proximity Sensors: Used for non-contact sensing of position and movement, with options for Hall and Reed technology.
Geartooth Sensors: Provide speed and direction information, suitable for detecting rotations and motion of various targets with discontinuous surfaces.
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Catalog excerpts

Sensor-1

Operating life As a solid-state device with no moving parts, the operating life a ZF speed sensor is virtually unlimited. Frequency The measuring range depends on the sensor type and the target, but maximum frequency is generally > 10 kHz. The target geometry must be noted when calculating the frequency. With asymmetrical targets, for example, with narrow tooth widths as compared to the distances between teeth, the time between the leading and trailing edge of the tooth is the governing factor. ZF sensors have maximum response times from approximately 10 pS (MP series) to around 50 pS (GS series), due to the response time of the Hall cell. If the required response time is very close to these limits, it can lead to unexpected results, such as lost counts. Current sink interfacing 3-wire interface Sinking outputs are often used in negative logic applications, where a low signal is required for an active state. There, sinking outputs normally have current flowing into the device output lead when the device is active. Also called “open collector outputs”, sinking outputs are compatible with any logic family because they can be used for a wide range of supply and output voltages. Furthermore, the supply voltage used to power the Hall assembly may differ from the pull-up voltage to which it is connected. The external pull-up resistor connected between the output and supply voltage is required for proper operation. ZF Friedrichshafen AG Cherrystrasse 91275 Auerbach Germany Phone +49 9643 18-0 Fax +49 9643 18-1720 www.switches-sensors.zf.com ZF Electronic Systems Pleasant Prairie LLC 11200 88th Avenue Pleasant Prairie, Wisconsin USA 53158 Phone +1 262 942 6500 Fax +1 262 942 6566 ZF Electronics Asia Limited 2 / F Technology Plaza 29-35 Sha Tsui Road Tsuen Wan, New Territories Hong Kong Phone +852 25 65 66 78 Fax +852 25 65 68 27 ZF Electronics TVS (India) Private Limited Madurai - Melur Road, Vellaripatti, Madurai - 625 122 India Phone +91 452 24 202 08 Fax +91 452 24 203 82 twitter.com/zf_konzern facebook.com/zffriedrichshafen youtube.com/zffriedrichshafenag Unlike passive speed sensors (VR or variable reluctance sensors), a GS sensor has an output amplitude that is independent of input frequency (speed). This means that the sensor does not require a minimum speed. However, it does require some initial movement of the target in order to locate the tooth edge. We therefore prefer to call it a “near-zero-speed” sensor. With the resistor connected as shown, the output will be “pulled up” to the supply voltage (Vcc) level when off and (approximately) to ground when on. Recommended pull-up resistor values * Volts DC 5 9 12 15 24 * Precise values supplied on request. SENSORS Connection grid Sensor series Connector type Vcc Output Ground Direction Speed Wire lead Brown Black Blue n / a n / a Wire lead Red Green Black n / a n / a Wire lead Brown Black Blue n / a n / a Wire lead Red Green Black n / a n / a Wire lead Red - Black White Blue

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Sensor-2

Contents MP1 MAGNETIC PROXIMITY SENSORS, HALL MP2 MAGNETIC PROXIMITY SENSORS, REED GS GEARTOOTH SPEED SENSORS SD GEARTOOTH SPEED AND DIRECTION SENSORS SD SPEED AND DIRECTION SENSOR KIT AN ANGLE POSITION SENSORS LIN LINEAR POSITION SENSORS VN DIGITAL VANE SENSORS COMPENDIUM AND ADDITIONAL INFORMATION SENSORS FROM ZF deliver unmatched performance and reliability across a wide range of applications. They serve as economical solutions that are suitable for the most rigorous environments, including extreme temperatures, humidity, thermal shock, and vibrations. Choose a standard product or partner...

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Sensor-3

MAGNETIC PROXIMITY SENSORS, HALL Integrated position sensors based on Hall technology respond to magnetic fields g enerated by permanent magnets. They provide a sinking current output. ∙∙Solid state reliability Magnetic proximity sensor in an adjustable Digital Hall-effect sensor in a low-profile, Digital Hall-effect sensor in a compact, ∙∙RoHs compliant cylinder housing flange-mount housing plastic, flange-mount housing ∙∙Stable output signal over the entire operating ∙∙Compatible with unregulated power supply ∙∙South pole sensitive ∙∙Flange-mount housing ∙∙South pole sensitive ∙∙North pole...

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Sensor-4

MAGNETIC PROXIMITY SENSORS, REED Reed-based sensors with normally open or normally closed contacts that change states when a magnetic field is applied. These sensors act as non-latching electrical switches. ∙∙Hermetically sealed for long life Omnipolar Reed-based sensor in an aluminum Omnipolar Reed-based sensor in a compact Omnipolar Reed-based sensor in in plastic housing ∙∙Zero power consumption in standby threaded housing plastic housing ∙∙Operate / release distances when using a magnetic ∙∙Operate / release distances when using a magnetic ∙∙Operate / release distances when using a magnetic...

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Sensor-5

GEARTOOTH SPEED SENSORS Hall-effect sensors designed for use in applications where ferrous edge detection / near zero speed sensing is needed. They provide a sinking current output. ∙∙Typical airgap of 1.5 mm with recommended Circuit-protected, Hall-effect geartooth sensor Hall-effect speed sensor in an aluminum housing ∙∙Immune to rotational alignment ∙∙Senses motion of ferrous geartooth targets target type ∙∙Immune to rotational alignment ∙∙10-bit dynamic threshold detection for automatically ∙∙Near zero speed sensing capability ∙∙10-bit dynamic threshold detection for automatically a djusting...

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Sensor-6

GEARTOOTH SPEED SENSORS GEARTOOTH SPEED AND DIRECTION SENSORS Has two Hall-effect sensors, one that detects speed and, in combination with the s econd, detects the direction of movement. They use an open collector (sinking) o utput. The speed output switches from high (Vcc) to low (near zero) when it detects a transition from “no-tooth” to “tooth present”. Features ∙∙Typical airgap of 1.5 mm with recommended Speed sensor in a plastic housing rated to 140 °C target type ∙∙Resistant to fuels, solvents, and lubricants associated ∙∙Highly immune to rotational alignment with engines, transmissions,...

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