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A systematic approach to moving goods in a better way

A systematic approach to moving goods in a better way
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A systematic approach to moving goods in a better way

Product catalog summary
Introduction
The document outlines ZF's strategic approach to enhancing goods transportation through advanced truck systems. It emphasizes the integration of ZF driveline and chassis technology with innovative solutions to improve safety, efficiency, and driver assistance.
ZF Innovation Truck
The ZF Innovation Truck is designed to enhance safety, efficiency, and autonomous driving capabilities. It includes systems like Evasive Maneuver Assist (EMA) and Highway Driving Assist (HDA) for automatic steering and maintaining safe distances. Remote-controlled maneuvering is also featured for better logistics efficiency.
Systems Expertise in Trucks
ZF focuses on developing cost-effective, comfortable, and safe driveline solutions. Their transmission systems, both automated and manual, aim to enhance performance and reduce driver stress. Components like clutch systems and torque converters are integrated for smooth vehicle operation.
TraXon Transmission System
The TraXon system offers high efficiency, reduced fuel consumption, and a modular design suitable for hybridization. It includes a dual-clutch module and wear-free Intarder for improved performance and safety, adaptable for various applications.
Efficiency in Light and Medium Commercial Vehicles
ZF's solutions for light and medium vehicles include the PowerLine transmission, which provides fuel efficiency and car-like handling. It supports hybrid integration and features a torque converter for better vibration damping and reduced fuel consumption.
Automated Truck Transmissions
ZF's automated transmissions, such as AS Tronic mid and EcoTronic mid, offer electronic protection against incorrect gear changes and torque peaks, ensuring smooth gear changes and enhanced driveline protection.
Manual Truck Transmissions
ZF's manual transmissions, including Ecosplit, Ecomid, and Ecolite, are designed for different truck categories, offering optimal torque, quiet operation, and minimal maintenance.
Conclusion
ZF's comprehensive approach to truck systems focuses on safety, efficiency, and adaptability, with innovative solutions and advanced technologies to meet global transport market demands.
Overview
The document provides an overview of ZF's Ecolite transmissions and related components, focusing on their application in light commercial vehicles (LCVs) and heavy-duty vehicles, highlighting features, benefits, and technological advancements.
Specifications
Ecolite transmissions are designed for durability and efficiency, offering powerful engine output transfer suitable for off-road applications. They are lighter and shorter than previous models, with options for stop/start, all-wheel drive, and power take-offs.
Clutch Systems
ZF provides robust clutch systems with diaphragm springs for easy control and low pedal forces. The twin plate clutch is ideal for heavy-duty applications due to its high thermal load resistance.
Power Take-Offs (PTOs)
ZF offers various PTOs for applications including municipal vehicles and heavy-duty tasks, enhancing vehicle functionality by powering auxiliaries both stationary and in motion.
Intarder Brake System
The Intarder provides wear-free continuous braking and reduces environmental impact, offering multiple brake stages for optimal performance.
Transfer Cases
ZF's transfer cases, like the VG 2700, are designed for high torque applications in all-wheel-drive vehicles, offering compact design and high off-road capability.
Axle Systems
ZF's axle systems enhance vehicle maneuverability, reduce weight, and improve ride comfort, designed for durability and efficiency in challenging conditions.
Technological Advancements
Innovations include the ConAct pneumatic clutch actuation cylinder, dual-mass flywheels, and torsional dampers for driveline protection, with the ActivMode hydraulic power steering pump reducing energy consumption.
Conclusion
ZF's transmission and driveline components are engineered for performance, reliability, and adaptability, ensuring enhanced driving comfort and reduced operational costs.
Specifications and Features
The document outlines specifications and features of ZF's commercial vehicle applications, focusing on steering systems, axle modules, and cabin suspension.
Steering Systems
ZF introduces the ActivMode power steering pump and the ReAX hydraulic steering system, enhancing energy efficiency and precision in steering for large commercial vehicles.
Rear Axle Modules
The lightweight design of rear axle suspension systems increases efficiency by reducing vehicle weight, allowing for increased payload and reduced fuel consumption.
Chassis Design
ZF's chassis components handle increased and frequently changing loads, focusing on efficiency, resource conservation, and improving comfort and safety.
Cabin Suspension
ZF's cabin suspension systems reduce driver stress and optimize function and installation space, enhancing comfort and safety with systems like active anti-roll bars and electronically controlled damping systems.
CDC Damping Control System
The CDC system offers comfort and safety by electronically controlling damping forces, ensuring stability and safe handling in various driving situations.
Global Presence and Strategy
ZF emphasizes its global presence and ability to meet diverse market requirements through innovation and local cooperation, focusing on technologies for autonomous driving, electric drives, and increased networking.
Conclusion
ZF is committed to shaping future mobility with intelligent, efficient, and sustainable technologies, highlighting dedication to innovation and quality in commercial vehicle technology.
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Catalog excerpts

A systematic approach to moving goods in a better way-1

A SYSTEMATIC APPROACH TO MOVING GOODS IN A BETTER WAY SYSTEMS EXPERTISE TRUCKS

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A systematic approach to moving goods in a better way-2

Contents Page ZF INNOVATION TRUCK SYSTEMS EXPERTISE TRUCKS EFFICIENCY AND COMFORT IN LIGHT AND MEDIUM COMMERCIAL VEHICLES AUTOMATED TRUCK TRANSMISSIONS MANUAL TRUCK TRANSMISSIONS TRANSFER CASES DRIVELINE COMPONENTS AXLE SYSTEMS FOR TRUCKS FRONT AXLE MODULES STEERING SYSTEMS REAR AXLE SUSPENSION REAR AXLE MODULES LIGHTWEIGHT CHASSIS DESIGN INNOVATIVE CABIN SUSPENSION GLOBAL PRESENCE LOAD SOLUTIONS The world is con­ ver­ ing. Markets are becoming more and g more international. Flexibility is a must. For people. For goods. The result: a combination of ZF driveline and chassis technology and ground-breaking...

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ZF INNOVATION TRUCK EXPERIENCE A NEW KIND OF SAFETY Modern trucks have been at a high technical level for a long time. Suddenly occurring, hazardous situations, the behavior of other road users, driving skills and the ever increasing traffic volume remain important challenges. This is why new solutions from ZF focus intensively on the environment around the truck and aim at ensuring the safety of the driver and of all other road users. By transferring established passenger car technologies to commercial vehicles and thanks to more extensive networking and automation of systems and functions,...

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A systematic approach to moving goods in a better way-4

SYSTEMS EXPERTISE TRUCK wheel suspension, axle guidance, damping and spring ZF transmission systems are the first choice on the suspension as well as with ZF chassis systems. Clutch road. Synchromesh transmissions have proven their systems and torque converters enable a smooth vehi- worth a million times over. Automated transmission cle launch and torsional dampers protect the drive- systems set benchmarks in cost-effectiveness, safety line from the engine’s torsional vibrations. Complete and comfort. And there is more: ZF driveline compo- Our objective is mobility. We see the effects of globalization...

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TraXon The answer to increasing fuel prices and more stringent environmental regulations Comfort and reduced fuel consumption, less weight and more performance, a longer service life and less maintenance – with the TraXon automated transmission system we are on our way towards achieving a new standard of efficiency. As a transmission platform featuring 12 or 16 forward all applications, allowing the TraXon transmission system gears, TraXon is based on a modular design concept and to achieve its full performance. prepared for hybridization. The concept enables both ConAct® replaces the conventional...

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EFFICIENCY AND COMFORT IN LIGHT AND MEDIUM COMMERCIAL VEHICLES Our objective of ensuring and improving mobility is what drives us in our everyday work. Increased power, automatic driving functions as well as systems to reduce fuel consumption and save energy will be introduced in all vehicle categories. Solutions including automatic transmissions and power Depending on the application, it will cover torque ranges Optimal handling characteristics make drivers feel like The result is a marked reduction in fuel consumption take-offs (PTOs) are available in all vehicle categories. they are driving...

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AUTOMATED TRANSMISSIONS FOR TRUCKS FULL POWER FOR OUR ROADS Whether it is long-distance haulage, delivery traffic or city traffic – the business is already hard enough. The driving part at least should be as uncomplicated as possible: automatically economical, automatically safe, automatically relaxed. This is why AS Tronic mid, AS Tronic lite and EcoTronic the optimal gear based on the driving situation and EcoTronic mid: retrofitting of automated transmissions Complete with ZF components mid, each with an ideally adapted ZF clutch, complement Demand for automated transmissions will keep increasing...

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MANUAL TRANSMISSIONS FOR TRUCKS BECAUSE THEY PROVE THEIR WORTH EVERY DAY ZF manual transmissions are perfectly adjusted to the performance spectrum of modern commercial vehicles. They deliver the right torque for every situation and are characterized by their quiet operation and optimal gear ratio spread. Constant development and the use of improved materials Ecosplit: driveline technology for heavy trucks Ecomid: driveline technology for medium-duty trucks Ecolite: driveline technology for light trucks and processing technologies ensure that ZF manual ZF developed a transmission which enables...

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A systematic approach to moving goods in a better way-9

MANUAL LCV TRANSMISSIONS SHIFTING IS EASY TOO Vans and light commercial vehicles are irreplaceable – particularly in metro­ politan areas where traffic is dense. From craftsmen to outpatient care services. This is where Ecolite works best: easy to operate, economical and flexible. Ecolite: modular transmissions for vans and light These transmissions are lighter and shorter than previous Systematic further development: with ZF clutches and clutch service life and make controlling the clutch very commercial vehicles 6-speed transmissions for pickup trucks and vans. Func- power take-offs comfortable....

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Intarder A good brake system equals better driving The truck’s brake system must be at least as powerful as its engine. The Intarder that is integrated in the transmission relieves the service brakes, reduces the impact on the environment and maintenance costs. INCREASES THE SERVICE LIFE OF BRAKES very short response time and enables wear-free continu- choice – not only in long-distance traffic, but also wher- ous braking without fading. This reliably relieves the ever heavy loads have to be moved safely and economi- service brake. Even on downhill gradients, the service ■ Fading and wear-free...

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ZF POWER TAKE-OFFS – MORE THAN JUST DRIVING TRANSFER CASES INTERFACE IN CONTINUOUS OPERATION ZF power take-offs turn commercial vehicles into true specialists for very specific applications. In fire trucks, concrete pumps and mixers, mobile cranes or drill and winch drives, for example. With decades of experience in development and production, ZF is the world market leader for transfer cases for all-wheel drive vehicles starting at nine tons total weight and supplies almost all renowned commercial vehicle manufacturers worldwide. Clutch-dependent PTOs The transfer case is the most important...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.