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GEARBOXES FOR WINCHES

GEARBOXES FOR WINCHES
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GEARBOXES FOR WINCHES

Product catalog summary
Specifications:
The document details the GPT-W series gearboxes by ZF Industrieantriebe Witten GmbH, emphasizing their compact planetary design, robust bearings, and integrated static multiple disk brake. These gearboxes are designed for low-noise operation and easy maintenance, with sizes from GPT-W 160 to 1,100 and rope pull forces from 373 to 1,190 kN.
Functional Description:
GPT-W gearboxes are utilized in various crane applications, including crawler, ship, port, and offshore platforms. They are noted for high efficiency, resilience, and reliability, achieved through advanced design and manufacturing techniques. The gearboxes are splash-lubricated and require minimal maintenance, with specific oils and change intervals outlined in the operating manual.
Design and Classification:
The gearboxes function in temperatures between -20°C and +40°C and are designed to withstand environmental influences like saltwater and heavy vibrations. The design complies with FEM and DIN standards, with output torque calculations provided for different driver groups and service time categories.
Dimensions and Technical Data:
Detailed dimensions and technical data for various gearbox models are provided, including output torque, cable pull, transmission ratios, and compatible hydraulic motors. Specifications for standard counter-bearings and optional accessories like limit switches are also included.
Customer Specification:
This section is dedicated to customer specifications for requesting quotes, including fields for rope pull, speed, diameter, gearbox type, and additional requirements. Customers are encouraged to provide drawings and diagrams for accurate quotations.
Overview:
The document outlines the specifications and technical documentation for various types of gearboxes produced by ZF Industrieantriebe Witten GmbH, including travel drive gearboxes, swing gearboxes, winch gearboxes, pump distribution gearboxes, and industrial gearboxes.
Sections:
  • Travel Drive Gearboxes: Includes planetary gears GPT and GFA, with technical documentation referenced as RE 77110.
  • Swing Gearboxes: Features planetary gears GFB, with technical documentation RE 77201.
  • Winch Gearboxes: Contains planetary gears GPT-W, with technical documentation RE 77502.
  • Pump Distribution Gearboxes: Identified as GFC, suitable for movable applications.
  • Industrial Gearboxes: Includes Redulus GMH/GME, with technical documentation RE 76120.
Contact Information:
ZF Industrieantriebe Witten GmbH is located at Mannesmannstraße, 58455 Witten, Germany. Contact can be made via phone at +49 2302 877-0, fax at +49 2302 877-148, or email at [email protected]. More information is available on their website www.zf.com.
Additional Notes:
The document emphasizes the importance of including existing drawings, diagrams, and application-relevant data when sending customer specifications to the provided email address.
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Catalog excerpts

GEARBOXES FOR WINCHES-1

GEARBOXES FOR WINCHES GPT-W

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GEARBOXES FOR WINCHES-2

Copyright © ZF Industrieantriebe Witten GmbH This document is protected by copyright. Complete or partial reproduction or dissemination of this document is prohibited without the consent of ZF Industrieantriebe Witten GmbH. Infringements shall lead to civil and criminal prosecution.

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GEARBOXES FOR WINCHES-3

Sizes GPT-W 160 to 1,100 Rope pull forces from 373 to 1,190 kN Merkmale • Compact, space-saving planetary gearbox design • Planet wheel carried in full-complement bearings • Robust bearing system absorbing the forces exerted § by the cable pull • Simple mounting • Easy oil change • Integrated static multiple disk brake • Low-noise operation Dimensions and technical data 8

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GEARBOXES FOR WINCHES-4

Functional Description Description ZF gearboxes GPT-W are drive components for any kind of The gearbox types listed in this catalog describe the standard winches in a wide range of applications, for example crawler range of ZF Industrieantriebe Witten GmbH. If you need deviat- cranes, ship-, port- and container cranes, railway cranes, cranes ing gearbox types, our technical sales will be happy to assist on work ships or offshore platforms. As successor company of the former Lohmann + Stolterfoht GmbH the ZF Industrieantriebe Witten GmbH incorporates decades of know-how into the development and...

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GEARBOXES FOR WINCHES-5

11 design according to FEM L2, T5, M5 2) based on a theoretical 1st layer winding diameter DWS

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Operating conditions The gearboxes have been designed for use at ambient temperatures between -20° C and +40° C. Environmental influences such as salt water, salty air, sand, dust, overpressure, heavy vibrations, extreme shocks and ambient temperatures, aggressive media, etc. may affect the function of the product. Such influences must be specified to ensure that the winch drive is designed to meet the safety requirements. Gearbox design The gearbox design is based on many years of practical experience. The maximum output torques T2max indicated under Technical Data relate to FEM Section I, 3rd...

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GEARBOXES FOR WINCHES-7

Classification examples (see FEM section I, 3rd edition, table T.2.1.3.5.) 11 The column only shows some typical areas of winch use for informative purposes.

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GEARBOXES FOR WINCHES-8

Dimensions of the counter bearing see page 10 Optional (only in connection with version > 4000) GPT 220 W3 4000/2 = index no. for different structural lengths, diameter or motor attachment 2000 = Oil inlet, oil outlet, oil level on the gear cover 4000 = Oil inlet, oil outlet, motor-side oil level 6000 = Oil inlet, oil outlet, motor-side oil level Installation of 2 gearboxes in a hoisting drum possible 8000 = Optional with back stop (built-in between gearbox and holding brake) 9000 = Special design

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GEARBOXES FOR WINCHES-11

You wish to receive an offer for a ZF winch gearbox? To be able to quote, please send this customer specification to: [email protected] Please enclose existing drawings and diagrams. Operating data / design (all values based on the 1. rope layer) Device type □ Hoisting winch □ Boom hoist winch □ Other: _ or alternatively load spectrum Ambient temperature from/to Operating machine weight 1) Lifting capacity, max. 1) | | Auxiliary winch □ Standard scope of supply Transmission unit Optional scope of supply | | Counter bearing | | Rope drum 3) | | Winch frame Rope pull (top rope layer)...

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GEARBOXES FOR WINCHES-12

Customer Specification You wish to receive an offer for a ZF winch gearbox? Company: To be able to quote, please send this customer Name/Dept.: specification to: [email protected] Location/City: Please enclose existing drawings and diagrams. Phone: Dimensions of gearbox • Standard dimensions see valid ..technical data sheet" • in case of differing requirements/ Dimensions, please complete table D1 D2 D3 D4 No. of threads Tech. basic data hydraulic motor Hydraulic circuit Motor type code Displacement Displacement Flushing valve Speed sensor, if yes: type Counter balance valve Pressure...

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GEARBOXES FOR WINCHES-13

Customer Specification You wish to receive an offer for a ZF winch gearbox? To be able to quote, please send this customer specification to: [email protected] Please enclose existing drawings and diagrams. Company: Name/Dept.: Location/City: Phone: E-mail: Date: Page 3/3 Other (e.g. load spectra, application-relevant data, customer drawings, nameplate):

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GEARBOXES FOR WINCHES-14

Product Programm Products for movable applications Travel Drive Gearboxes ∙∙ ∙∙ Planetary Gears GPT Planetary Gears GFA Technical Documentation RE 77110 Planetary Gears GPT-W Technical Documentation RE 77502 Pump Distribution Gearboxes ∙∙ Products for industrial applications Industrial Gearboxes ∙∙ Redulus GMH/GME Technical Documentation RE 76120

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GEARBOXES FOR WINCHES-16

ZF Industrieantriebe Witten GmbH Mannesmannstraße 58455 Witten, Germany Tel. +49 2302 877-0 Fax +49 2302 877-148 [email protected] www.zf.com

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.