ONYX 1000

Product catalog summary

Overview
The ONYX 1000 is a fully automated solution for the repair of SMD circuit boards, capable of handling boards up to 800 mm x 630 mm. It automates the entire rework process, including component removal, site cleaning, solder paste dispensing, component alignment, and soldering, all supported by closed-loop control systems and intuitive software.

Main Features

Component removal and site cleaning using a contactless solution to maintain pad quality.
Optional integrated dispensing head for solder paste.
Automatic component pick-up and alignment with 360° rotatable heads.
Closed-loop force control for sensitive parts protection.
Motorized axes with closed-loop motion control.
Vision Cognex Vpro license for software.
Multifunctional robot head with hot gas and SMT pick & place capabilities.
High-resolution inspection system (optional).
Adjustable bottom preheaters and controlled cooling systems.
Automatic feeders and waffle trays for component feeding.
Integrated dipping station for flux and solder paste.
Eight thermocouple ports for temperature control.
Flexible board carrier for irregularly shaped assemblies.

Application Range

Repairs: Precise repositioning and replacement of faulty components.
Prototyping: Efficient assembly and soldering of components on PCBs.
Post-assembly: Placement and soldering of missing components.
Assembly: Efficient solution for PCBs with few components.
Reuse, Recycle, Upcycle: Salvage and upgrade components to reduce e-waste.

Technical Data

Max. board size: 800 mm x 630 mm.
Robot travel area: 730 mm x 1200 mm.
Board thickness: Up to 10 mm.
Max. component height: 20 mm bottom side (30 mm optional), 48 mm top side.
Max. part size: 70 mm x 70 mm (110 mm x 110 mm optional).
Vision system object size: 0.1 mm x 0.1 mm - 110 mm x 110 mm.
Top heater power: 800 W.
Hot gas flow range: 10 - 80 l/min.
Preheater system: 8 zones of 1500 W each.
Temperature range: 20 - 475 °C.
Power requirements: 3 x 400 / 230 VAC 3 PNE 50 HZ 16 A.
Dimensions: 1820 mm x 1450 mm x 1720 mm.
Weight: Approximately 900 kg.

Contact Information
ZEVAC, Vogelherdstrasse 4, 4500 Solothurn, Switzerland
Email: [email protected]
Tel: +41 32 626 20 80
Fax: +41 32 626 20 90
Website: www.zevac.ch

Catalog excerpts

ONYX 1000 Fully automated repair of SMD circuit boards up to 800 mm x 630 mm

Open the catalog to page 1

Swiss Engineering ONYX 1000 The ONYX 1000 is the only truly fully automated rework solution on a large platform that allows the entire process to be completed autonomously at the click of a mouse: • • • • • • • Component removal. Site cleaning of residual solder with ZEVAC`s unique contactless solution to maintain pad quality. Solder paste dispensing with integrated dispensing head (optional). Component pick-up from automatic feeders and waffle trays. Fully automatic and precise component alignment and positioning (360° rotatable heads). Soldering process according to your predefined temperature...

Open the catalog to page 2

REDUCE OPERATOR INFLUENCE ON YOUR RESULTS Because the ONYX 1000 can run your entire process automatically, the operator is reduced to a supervisory role and does not influence the machine‘s results. Quality is assured and consistent, regardless of who starts the programme, and process knowledge is stored in the machine. The operator has time to ensure component availability and monitor multiple systems in parallel. MORE WORKSPACE The ONYX 1000 is the evolution of the proven ONYX 500. Its flexibility has been further enhanced by the ability to divide the work area so that each process step can...

Open the catalog to page 3

TECHNICAL DATA Product designation Robot travel area Board thickness range 20 mm bottom side (30 mm optional) 48 mm top side (including board thickness) Vision system object size Component and board illumination 10 - 80 l/min (closed-loop controlled flow) Preheater system 8 independent zones of 1500 W each Heated area: 650 mm x 860 mm Temperature range Heater element by-pass pneumatic system Power requirements Computer controlled, Windows, VisualONYXTM

Open the catalog to page 4

ONYX 1000

ONYX 1000

Catalog excerpts

All ZEVAC AG catalogs and technical brochures