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Zero Manufacturing
RUGGEDIZED ENCLOSURES

RUGGEDIZED ENCLOSURES

Product catalog summary

Overview: Zero Manufacturing, Inc. specializes in producing ruggedized enclosures, containers, and cases with a focus on custom fabrication. The company offers advanced laser and metal capabilities, quality commitment, and a wide range of engineering and manufacturing processes.

Laser Capabilities: Utilizes a Trumpf computer-controlled, five-axis laser for cutting, welding, and surface treatments with high precision.

Metal Capabilities: Operates presses with a capacity up to 440 tons, handling materials like aluminum, brass, copper, and steel.

Quality Commitment: ISO 9001 certified and an SPC Certified Supplier, with products meeting specific regional standards.

Processes: Offers anodizing, painting, chemical etching, welding, and environmental testing, with military certifications.

Plastic Capabilities: Includes rotational molding and thermoforming presses for plastic components.

Engineering Capabilities: Supports thirteen CAD-based design systems for custom designs meeting customer and military specifications.

Ruggedized Aluminum Cases: Known for high strength-to-weight ratio, corrosion resistance, and RFI/EMI shielding.

Equipment and Capabilities: Equipped with deep draw presses, laser cutting systems, and a comprehensive paint system.

Specifications: Detailed specifications for ruggedized aluminum cases designed to comply with military standards, including features like handles, latches, and pressure relief valves.

Ordering Instructions: Specific part numbers must be completed for ordering, detailing case type, closure style, valve type, and finish.

Closure and Panel Flange Details: Various closure types ensure effective sealing and alignment of case halves.

Inner Lid Assembly: Hinged aluminum inner lids create storage compartments within cases.

Valves and Hinges: Specifies manual and automatic relief valves and stainless steel hinges.

Case Selection Guide: Helps choose the correct case model based on mounting type, latch style, and panel options.

Additional Features: Cases offer front and rear access, waterproof construction, and meet several military standards.

Design and Engineering: Offers design and engineering services for efficient packaging solutions.

Military Specifications: Cases meet various military specifications, with simplified ordering using part numbers.

Testing: Offers testing services for design validity, including watertight integrity and shock resistance.

Vibration and Shock Isolation: Methods for dissipating shock and vibration energies using foam cushions and mounts.

Design Guide for Case Selection: Step-by-step guide for selecting appropriate cases, including charts for foam loading and fragility levels.

Case Model Selection and Specifications: Complies with MIL-STD-108, with different shell thicknesses and closure designs based on equipment weight.

Case Types: Includes Combination and Transit Cases for protection and transportation.

Ordering Information: Model L offers an economical solution with customization options.

Finish Ordering Codes: Various finishes available, including specialized coatings.

General Information: Cases made from 6061-0 aluminum alloy, with accessories available by part number.

Specifications: Detailed specifications for aluminum cases and components, including dimensions and materials.

Procedures: Outlines assembly and usage procedures, emphasizing modular construction.

Standards and Norms: Cases meet various military specifications for protection and logistical requirements.

Recommendations: Modular containers recommended for lightweight, strength-to-weight ratio, and cost-effectiveness.

Key Data from Tables and Figures: Includes measurements and weights for components, and performance data.

Critical Information: Modular containers are reusable, offer environmental protection, and allow easy accessorizing.

Packaging and Weight Approximation: Discusses packaging types and provides a weight approximation guide.

Design and Specifications: Describes the Modular Envelope system with aluminum panels and die-cast corner castings.

Shock/Vibration Isolation: Offers solutions for shock and vibration protection using various materials.

Ordering Instructions: Instructions for ordering standard and custom configurations of Modular Containers.

Glossary of Terms: Explains technical terms related to materials, processes, and components.

Technical Document Summary:

1. Specifications and Definitions: Definitions and specifications for components and materials used in case construction.

2. Materials and Processes: Describes materials and processes used in case manufacturing.

3. Standards and Testing: Outlines standards and testing procedures.

4. Design and Construction Features: Covers design features and construction techniques.

5. Mechanical Properties and Performance: Discusses mechanical properties and performance characteristics.

6. Additional Features: Highlights additional features and components.

Catalog excerpts

MIL-C-4150 X X MIL-S-7998 MIL-STD-108 X X X X X MIL-STD-401 MIL-STD-810** X X X MIL-T-28800 X X X CENTURION® POLARIS CASES CENTURION® VALULINE CASES* VAL AN® SERIES VAL AN® 900 SERIES PRE-ENGINEERED RUGGEDIZED CASES MODULAR CONTAINERS CENTURION® ELITE CASES* CASE/CONTAINER SELECTION GUIDE OPTIONS AVAILABLE SPECIFICATIONS: CASE TYPE: PERFORMANCE: EXAMPLE ACCESSORIES: Watertight X X X X X Splash Proof X X X X X Drip Proof X X X X X Salt Exposure X X X X X Dust Proof X X X X X EMI Shielded X X X X X Instrument Case X X X X X X X Transit Case X X X X X X X Combination Case X X X X X X X Accepts 19"...

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Ruggedized Aluminum Cases & Contaniers Zero Manufacturing, Inc. is the number one supplier of high performance, deep drawn aluminum cases. In addition, we produce many other types of aluminum cases using a variety of fabrication methods. Ruggedized cases made from aluminum achieve the demanding standards required of our products. – EXCEPTIONAL FEATURES OF ALUMINUM CASES BY Zero Manufacturing, Inc. – • High Strength-to-Weight Ratio – Lightweight aluminum alloys used in our cases are known for their excellent strength in protecting equipment from damage. • Extraordinary Resistance to Corrosion...

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Equipment and Capabilities Zero Manufacturing, Inc. is the leader in the manufacture of quality, deep drawn and fabricated cases and enclosures. Offering over 100,000 pre-tooled sizes of deep drawn enclosures, and virtually unlimited sizes and configurations, Zero Manufacturing, Inc. is the source for secondary operations and customization, whether commercial or military specification. Deep Draw Presses: Forty-four presses. Capacity Range: Up to a 440 ton fully CNC controlled press with quick die change capability. Maximum Bed Size: 60" x 98" Maximum Drawn Depth: 18" Sizes: In addition to 100,000...

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Welding Welders are certified to MIL-STD-2219 Class B & C (Class A by contract only) and MIL-STD-1595A. Resistance: Twelve 3-phase spot welders with Class A solid state controls rated up to 250 KVA. This permits spot welding aluminum up to 5/16" thick. Certified to MIL-W-6858D. Fusion: Five 300 amp GTAW stations, 2 GMA welders, and longitudinal and peripheral seam welders. Assembly Equipment: A wide range of electrical and pneumatic hopper fed riveters and versatile presses for threaded insert and stud installation. Conventional pedestal and hand held riveters are used as well. Painting The Zero...

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CENTURION® POLARIS Watertight Carrying Cases The watertight Centurion® Polaris Series from Zero Manufacturing, Inc. features deep-drawn heat-treated aluminum case shells with wrinkle-free surfaces, accented by distinctive styling beads. Sturdy and durable. Centurion® Polaris cases are strong enough to stand on, yet are ultra-lightweight. Cases are available in a variety of finishes and with a choice of closures, and three different panel mounting flanges. Hinged inner lids available as special order item. Gasketed Closures Closure features interlocking tongue and groove extrusion of 6063-T5 aluminum,...

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9.00 9.00 13.00 13.00 17.00 18.00 18.00 17.00 20.00 12.00 16.00 18.00 21.00 21.00 26.00 24.00 18.00 29.00 2.50 2.50 2.50 2.50 2.78 2.38 2.78 2.31 2.78 3.31 5.56 5.91 4.06 4.81 7.00 4.81 2.31 5.02 3.50 5.50 6.40 7.90 7.46 9.81 8.87 6.40 11.31 1.75 1.75 2.00 2.00 2.68 3.16 2.93 2.68 2.94 1.34 1.34 1.75 2.00 2.25 1.63 2.25 2.25 2.25 2.81 2.81 5.12 5.00 7.13 8.43 7.64 7.14 9.62 .09 .09 .12 .12 .12 .12 .12 .12 .12 .59 .83 .84 .84 .83 .63 .83 .84 .83 1.00 1.00 1.00 1.00 1.25 1.00 1.25 1.00 1.25 6.00 6.00 6.25 6.25 6.50 6.50 6.50 6.25 6.50 1.00 1.00 1.00 1.00 1.25 1.00 1.25 1.00 1.25 2.5° 2.5° 2.5°...

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Standard HardWare Options Handle ZP 20137-1 (without holes) ZP 20137-2 (with holes) Material: Steel plate and ball. Grip, non-rigid synthetic resin composition. Weight: 43 lbs. Performance Data: Design load, 100 lbs. Bail stops at 90° open position. Spring returns bail to position shown. Latch TC 82Z20-01 Positive locking bail type, cold rolled steel; Chromium Plated Manual Relief Valve ZP 20172 Material: Aluminum alloy. Weight: .02 lbs Performance Data: Complies with MS-18014-1. Automatic Relief Valve ZSP 6-037-4 Material: Aluminum alloy, stainless steel spring. Weight: .05 lbs Performance Data:...

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Closure/Panel Options ZSP1-202-1 Female (Used with all ZSP1-202 series male extrusions). Weight per foot .184 lbs - add this to weight of the male extrusion to determine total weight of closure. Panels for Polaris Cases .09 Thick 6061-T6 Alum. Chem Film Finish For No Panel Use - 0 10

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100P 101P CASE NUMBER CLOSURE STYLE VALVE TYPE FINISH OPTIONAL PANEL 100P TO ORDER COMPLETE PART NUMBER BELOW: See Page 10 for Options. A for Automatic, M for Manual. See page 8 for options. Use dash number from page 10. CASE NUMBER CLOSURE STYLE VALVE TYPE FINISH OPTIONAL PANEL 101P TO ORDER COMPLETE PART NUMBER BELOW: See Page 10 for Options. A for Automatic, M for Manual. See page 8 for options. Use dash number from page 10.

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103P 105P 12 CASE NUMBER CLOSURE STYLE VALVE TYPE FINISH OPTIONAL PANEL 103P TO ORDER COMPLETE PART NUMBER BELOW: See Page 10 for Options. A for Automatic, M for Manual. See page 8 for options. Use dash number from page 10. CASE NUMBER CLOSURE STYLE VALVE TYPE FINISH OPTIONAL PANEL 105P TO ORDER COMPLETE PART NUMBER BELOW: See Page 10 for Options. A for Automatic, M for Manual. See page 8 for options. Use dash number from page 10.

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106P 109P CASE NUMBER CLOSURE STYLE VALVE TYPE FINISH OPTIONAL PANEL 106P TO ORDER COMPLETE PART NUMBER BELOW: See Page 10 for Options. A for Automatic, M for Manual. See page 8 for options. Use dash number from page 10. CASE NUMBER CLOSURE STYLE VALVE TYPE FINISH OPTIONAL PANEL 109P TO ORDER COMPLETE PART NUMBER BELOW: See Page 10 for Options. A for Automatic, M for Manual. See page 8 for options. Use dash number from page 10.

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112P 114P 14 CASE NUMBER CLOSURE STYLE VALVE TYPE FINISH OPTIONAL PANEL 112P TO ORDER COMPLETE PART NUMBER BELOW: See Page 10 for Options. A for Automatic, M for Manual. See page 8 for options. Use dash number from page 10. CASE NUMBER CLOSURE STYLE VALVE TYPE FINISH OPTIONAL PANEL 114P TO ORDER COMPLETE PART NUMBER BELOW: See Page 10 for Options. A for Automatic, M for Manual. See page 8 for options. Use dash number from page 10. 2.36

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RUGGEDIZED ENCLOSURES

RUGGEDIZED ENCLOSURES

Catalog excerpts

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