Zeppelin system solutions for the beverage industry
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» Engineering your success « Sustainable system solutions Liquids Processing

Engineering your success Zeppelin Systems, the world leading plant manufacturer for high quality bulk material handling, has remarkably grown over the past 60 years. We cover the demands of a wide range of industries and supply all plant manufacturing services from one single source, whether basic engineering, in-house production of components, final assembly or comprehensive after sales service. Thanks to our financial strength and our global network we have long been a reliable partner for our customers.

Every Zeppelin plant is developed according to the clients’ specific requirements and realized thanks to our customized innovative processes and technologies. The knowledge we have acquired over more than 60 years of plant manufacturing and the world’s largest network for bulk material handling are the key to providing ideal solutions whatever the challenge. After all, your success is our goal. Zeppelin plant engineering – business fields Liquids Processing Plants for the beverages industry Polymer Plants Plants for plastics producers and forwarders Plastics Processing & Rubber Plants...

Competence from A to Zeppelin From powder or pellets to liquid food – we are your partner within the whole process chain. We design and realize new plants and optimize production flows within modernization or expansion. The components are either produced in-house or supplemented with special parts from leading manufacturers. We can also make use of our own developments or resort to our global purchasing network for control and automation systems. Work is naturally carried out in strict compliance with the highest quality standards. In order to guarantee maximum quality of the single...

The power of knowledge Knowing the requirements of the market enables you to react accordingly. Your requirement We know your needs and we deliver tailor-made solutions. Reduction of water consumption Application of recycling systems and water saving cleaning circuits More flavors, more diversity Modular design, application of continuous mixing systems Minimized raw material charge High dosing accuracy, optimized process flow Reduction of labor costs Automated processes Compliance with highest sanitation standards Optimized thermal processes Investment cost cutting Decrease of investment...

Well stored, safely transported With the leading expert in silo technology, the safe handling of dry materials is in competent hands: ours. We apply different production technologies (bolted/welded silos) and materials (stainless steel/aluminium) to provide appropriate solutions to your requirements. You benefit from all the advantages of the Zeppelin network. From consulting and design to production and on-site assembly: we are your reliable partner. With our wide range of conveying and discharge systems we guarantee a perfect handling of bulk materials. Dosing and conveying Direct drive...

The selection of appropriate dissolving methods is essential for further process­ ing. For all applications and batch sizes we deliver tailor-made systems according to your requirements. Adequate filtration systems are provided and sterile tanks are available for safe storage of simple syrup, corn syrup (HFCS) or liquid sugar. »»UHT systems »»Batch dissolving »»Large capacity dissolver (27 – 30 t direct dissolving, jet mixing systems) »»Continuous systems »»Temperature range: 25 – 80°C »»Brix range: 50 – maximum 72°Brix »»Accuracy: + / - 0.1°Brix Efficient sugar decoloration Different sugar...

Perfectly mixed – precisely dosed We supply extremely high accuracy dosing systems for the preparation of finished syrup and its processing into a finished beverage. A total of 10 components (e.g. concentrates, flavors, citric acid) can be added without any problem. We also offer thawing, barrel emptying and barrel dumping systems for handling fruit juice concentrates. Inline multi-component mixing system

Thermal product treatment Up-to-date standard and trend beverages cover a wide pH range. This requires specific equipment especially for the production of microbiological sensitive products. We offer aseptic systems (cold aseptic) as well as hot filling technology that ensure a trouble-free production of the complete product range. Facts » Product degassing » Homogenization » Ultra-high heating 98°C » Heating of the product to set temperature with variable temperature holding times Preheating/degassing/ heating/cooling

More than just clean Today, a modern facility in the food processing industry without CIP cleaning is unthinkable. Liquids Processing offers classic multi-tank CIP systems as well as compact satellite solutions (including concentrate stations). Further facts » No product losses (complete removal) » Faster product changes » Clear separation of product batches for an increased productivity » Reduced cleaning costs Pigging systems for the reduction of product losses are also available. CIP system in compact design

Everything under control Batch management system Changing market requirements demand production systems to be able to adapt quickly. “Just-in-time” production enables maximum flexibility and minimum storage capacity requirements. The supervision of all operation and production steps by a master control system is further evidence of the extremely high safety level of this production concept. M ix Modern plants in the food industry must guarantee production with a high level of quality and safety. If there is a large number of different raw materials and changing recipes, there are very high...

Everything from one single source For our customers the development of a plant is like an all-inclusive vacation.

Just sit back and relax while we handle all necessary operations. The concept is always conclusive, especially tailor-made to your requirements and entirely from one single source. From silo and conveying technology via detail engineering to assembly and start-up on site: we have the know-how, manufacture various key components by ourselves and focus on highest quality and reliability when selecting our partners and suppliers. The complete systems (including water treatment) are built in a modern modular concept. Functional process units are subassembled on skids (including components,...