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Zeppelin Silo Technology

Zeppelin Silo Technology
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Zeppelin Silo Technology

Product catalog summary
Overview
Zeppelin Systems is a prominent manufacturer specializing in bulk material and liquid handling solutions, with over 60 years of experience. The company provides comprehensive plant manufacturing services, including engineering, component production, assembly, and customer service, supported by a global network and strong financial backing.

Business Fields
Zeppelin operates in various sectors such as polymer plants, plastics processing, rubber plants, food technology, mixing technology, silos and filters, and component manufacturing, offering extensive customer and quality services.

Silo Technology
Zeppelin has a rich history in silo production, starting with aluminum tanks. They have innovated with emboxable silos for cost-effective transport and advanced assembly technologies like Bolt-Tec and Panel-Tec for large volumes.

Scope of Delivery
Zeppelin provides integrated solutions for storage, conveying, dosing, and blending, serving markets efficiently from 20 global locations, particularly in the plastics, chemicals, and food industries.

Design and Safety
Zeppelin ensures optimal silo operation through precise design, considering factors like wind and earthquake loads, with integral explosion protection and noise-free processes.

Components and Systems
Zeppelin manufactures components such as aeration systems, rotary feeders, vacuum loaders, and filters, designed for efficiency and integration into overall systems.

Blending Silos
Zeppelin offers various blending silos designed for energy efficiency, time savings, and low investment costs, including Multi-Flow, Centro-Blend, Multi-Pipe, Multi-Channel, and Fluidized Bed Blenders.

Conclusion
Zeppelin's silo technology and components are designed for reliability and efficiency, ensuring optimal performance in various industrial applications.

Introduction
Zeppelin Systems specializes in designing and manufacturing silos for applications like degassing, drying, heating, or cooling bulk materials, tailored to individual requirements.

Product Degassing
Degassing residual monomers, especially in LDPE production, is crucial. Silos are designed for mass flow and eliminating dead zones.

Product Heating/Cooling
Zeppelin offers solutions for heating or cooling products during processing, which can be combined with degassing.

Product and Flow Properties
Understanding flow properties of bulk materials is essential. Zeppelin provides solutions for materials with varying flowability.

Technology Center
The Zeppelin Technology Center in Friedrichshafen is equipped with advanced technology for detailed product analysis, ensuring reliability, process optimization, and cost-effective solutions.

Conveying Technology
Zeppelin offers various conveying technologies, including dense and dilute phase conveying, hydraulic conveying, and combined vacuum and pressure conveying.

Storage and Processing Technology
Zeppelin provides storage silos, blending and dosing technology, and systems for heating, cooling, and degassing bulk materials.

Silo Construction
Zeppelin offers cost-efficient silo designs like Bolt-Tec and Panel-Tec, allowing easy transport and assembly, along with standard welded silos.

Quality and Innovation
Zeppelin employs skilled, TÜV-certified welders and holds numerous patents, ensuring high-quality, cost-efficient production.

Global Presence
Zeppelin Systems operates globally, with a presence in countries including Australia, Belgium, Brazil, China, France, Germany, India, Italy, Korea, Russia, Saudi Arabia, Singapore, the United Kingdom, and the USA.
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Catalog excerpts

Zeppelin Silo Technology-1

ZEPPELIN WE CREATE SOLUTIONS www.zeppelin.com BOLT- ^ PANEL- WELD- y

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Zeppelin Silo Technology-2

ENGINEERING YOUR SUCCESS Every Zeppelin plant is developed according to the clients’ specific requirements and realized thanks to our customized innovative processes and technologies. The knowledge we have acquired over more than 60 years of plant manufacturing and the world’s largest network for bulk material handling are the key to providing ideal solutions whatever the challenge. After all, your success is our goal. Zeppelin plant engineering – business fields Polymer Plants Plants for plastics producers and forwarders Plastics Processing & Rubber Plants Plants for the plastics processing...

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Zeppelin Silo Technology-3

CONSISTENTLY BETTER This special know-how developed into the drive motor for the reframing of Zeppelin’s business activities after World War II. The first standard aluminium silo was produced as early as 1950. Other innovations, such as the devel­ pment of emboxable silos in the o 70ies and the technology for easy on-site assembly of si­­ – even los those larger than 500 m³ – enabled Zeppelin silo technology to grow consistently. Silo production has a long tradition at Zeppelin. The company welded tanks from aluminium already in the days of airship construction in the early 20th century. Always...

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Zeppelin Silo Technology-4

GLOBAL LEADER As a world leading plant manufacturer for the handling of high-quality bulk materials, we have excellent know-how in the plastics, chemicals and food industry. Value-added chain Our scope of delivery depends on the value-added chain of our customers nn Dedusting and processing nn Dosing and weighing nn Packing and loading Genk Milan We not only offer systems for optimum storage, but develop integrated solutions perfectly ad­­ justed to our customers’ processes and methods such as conveying, dosing, blending, dedusting, cooling, degassing, etc. We are active global­­ in many areas,...

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Zeppelin Silo Technology-5

DEFINITELY THE SAFEST CHOICE With our storage silos made of aluminium or stainless steel, we ensure cost-efficient, dependable and gentle storage of your high-quality bulk materials. Reliable operation – optimized design thanks to Zeppelin technology In order to ensure optimum operation at all times, the correct static and process-related design of the silos is essential. Our structural engineers consider all the current calculation principles and country-specific regulations, e.g. wind and earthquake loads. Structural explosion protection by means of explosion pressure venting as well as preventative...

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Zeppelin Silo Technology-6

A RELIABLE SYSTEM DEPENDS ON THE QUALITY OF ITS COMPONENTS This is why we build all essential ones ourselves To promote quality and to achieve added value are basic requirements for our systems. We develop and produce ourselves all components that are essential to a cost-effective complete system in order to always meet these requirements. Nobody pays more attention to the important details than the one who conceived the entire system. Tried and tested, state-of-the-art technology, smoothly integrated in your overall concept – this is what you can expect from the Zeppelin components. Everything...

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Zeppelin Silo Technology-7

Selection diagram for blending silos Multi-Pipe Multi-Flow Powders with easy flowability 50 – 500 μm Pellets with easy flowability 200 – 3000 μm Powders with poor flowability OPTIMUM BLENDING RESULTS Blender size [m3] (maximum) Type of energy input Specific energy requirement [kWh/t] Due to process or raw material fluctuations, it is not always easy in plastics processing or plastics recycling to achieve a consistently high level of product quality. With blending silos from Zeppelin, the fluctuations can be offset, which leads to far better results. The standard versions of our broad product...

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Zeppelin Silo Technology-8

Typical use of blending silos for the production of polyolefins Depending on your requirements and the respective product properties, you can choose from several blending concepts. Please consider the following selection criteria: Product and flow properties Powder with poor flowability, pellets or powder with easy flow-ability? We have the right blending silo for every product property. Required homogeneity depending on the blending time How homogeneously must your product be blended so that it can be processed in an optimum way? Cleaning Do you change products or colors frequently? Then fast...

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Zeppelin Silo Technology-9

Zeppelin Centro-Blend silo Applications The versatile blender is suited for bulk materials with easy to poor flowability and is suitable both for continuous and discontinuous blending. The Multi-Flow blending silo is the ideal choice particularly for retrofitting conventional silos with blending technology. System description The Zeppelin Multi-Flow blending hopper generates various flow velocities in the hopper and the lower cylinder area. This results in different dwelling times, which have an impact on the blending effect. Multi-Flow blending silos with a height-to-diameter ratio of < 2.5...

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Zeppelin Silo Technology-10

Applications The blenders are ideal for bulk materials with good flowability such as pellets with particle sizes of more than about 0.5 mm. They can be used for continuous and discontinuous blending. System description The bulk materials are withdrawn by vertically running blending pipes inside the blending silo from 18 different levels at the same time and fed into the blending chamber. Inside the blending chamber, the 18 sub-jets are mixed with the product jet from the central outlet of the blender before being discharged. To achieve this result, 6 blending pipes with 3 compartments are used....

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Zeppelin Silo Technology-11

Product degassing Product heating/cooling SILOS IN PROCESS heating Reliability in the daily use is of utmost importance in process silos. You can rely on the knowledge of Zeppelin process engineering silo specialists whatever the purpose of your application. Whether degassing residual monomers, drying, heating or cooling within a silo or purge bin – the bulk material that requires procedural handling is in good hands with Zeppelin. Experts in the field Silos can only be optimally designed for indi­ idual requirements v with the necessary expe­ ience and a lot of process know-how. You r can count...

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All Zeppelin Silos & Systems catalogs and technical brochures

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.