Zeppelin Plants for the Plastics Processing
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PLANTS FOR PLASTICS PROCESSING Plastics Processing

ENGINEERING YOUR SUCCESS Every Zeppelin plant is developed according to the clients’ specific requirements and realized thanks to our customized innovative processes and technologies. The knowledge we have acquired over more than 60 years of plant manufacturing and the world’s largest network for bulk material handling are the key to providing ideal solutions whatever the challenge. After all, your success is our goal. Zeppelin plant engineering – business fields Polymer Plants Plants for plastics producers and forwarders Plastics Processing & Rubber Plants Plants for the plastics...

INTEGRATION AT THE HIGHEST level Plastics Processing Zeppelin is at the cutting edge of plastics processing, specializing in PVC processing plants, compounding plants and the manufacturing of cross linkable polyethylene cables for the cable industry. We are particularly valued for the perfect integration of our systems and components in the overall process. We provide our customers with customized solutions for their individual requirements for flexible and reliable raw material management. Turn-key silo solutions are seamlessly integrated into the overall logistical concept. Innovative...

YOUR MARKETS ARE OUR MARKETS Whatever market you are targeting when constructing or expanding a production facility, we will be there with you. In fact, we are often already there. With over 20 subsidiaries, we can serve the most important markets locally. We know the local conditions, the national regulations, norms and legal requirements and adapt these to our engineering concept. We’re not just a supplier, we supply turn-key solutions. You can communicate with us in the local language and always meet us in the right time zone. Invoicing in the local currency is another of the advantages...

YOU DON’T HAVE TO TAKE MAJOR DECISIONS ALONE Building a new plant or expanding an existing one is an extremely complex project. Even prior to the decision to invest, all eventualities must be considered. Planning processes should be designed in such a way that time and costs are used as efficiently as possible. We can support you in this and provide optimal project management with Zeppelin Value Engineering. Right from the initiation phase, we will be by your side with our Front-End-Engineering & Design (FEED), providing you with all the relevant data you need to make the best decisions....

PROCESS COMPETENCE IS AT THE HEART OF THE PLANT CONSTRUCTION A chef who only uses three seasonings will find it difficult to produce lots of different top quality dishes. A plant builder who can only fall back on standard process technology will find it difficult to respond well to individual customer requirements. We have a wide range of innovative process and process technologies at our disposal, which we adapt and apply to our customers’ needs. Our activity in different sectors is an advantage here. We have in-depth knowledge of the chemical industry, the food and liquids sectors, we...

Moving various substances and raw materials as gently as possible in a predetermined, exactly timed and dosed sequence through the manufacturing process is, broadly speaking, our main task when designing our engineering solutions. To do so, we are guided by your “recipes” and requirements, right from the start. We respond to different types of containers and materials in the delivery of raw materials with flexible and reliable raw material management. OUR RECIPES ALWAYS TURN OUT RIGHT All kinds of high quality bulk material are always transported smoothly and seamlessly using innovative...

Pneumatic conveying and dosing Feeding and dosing of minerals and glass fibers Container Bag emptying station Bulk storage bin Product-gentle conveying Discharge from tank truck Feeding station rotary valve Blower station Conveying system Control system Discharge of off-spec material Packing in sacks, Big Bags, octabins Loading tank vehicles COMPLEX CHALLENGES ARE OUR SPECIALITY Complex jobs require extensive know-how to develop optimal solutions – we’re in our element here, in compounding plastics for example. Many different, difficult to process raw materials place high demands on...

STABILITY ON EVERY SITE The stability of the complete plant plays a crucial role in the treatment of PVC powder. When batch quantities are processed, the dosing systems must meet the highest requirements as to precision and reliability in order to guarantee consistently long-term high product quality. The supply of a large variety of raw material requires the first-rate administration of recipes, using a modern programmable controlling system. For frequent changes of recipes, rapid cleaning must also be ensured. Because raw materials and additives’ properties complicate the handling of bulk...

CREATE TENSION CALMLY Handling materials for the production of cable sheathings using VPE pellets is one of the most demanding tasks in bulk material technology. The requirements for product purity are particularly high. Experience, know-how and perfectly adjusted complete systems determine the quality of the final product. When insulating medium and high voltage cables, even the smallest impurities can cause significant damage. Therefore, handling raw materials in clean room conditions is the precondi- tion for a reliable process. Peroxide clusters and impurities cannot be tolerated....

SETTING STANDARDS IN MIXING AND COMPOUNDING For over 50 years, Henschel Mixing Technology has been setting standards on the market with its mixing and compounding systems. When it comes to PVC, plastic compounds or mineral processing, paints and pigments, toners or chemistry, our competences are second to none. We know what it takes to master the processes and the handling of sensitive products, which is why our solutions are so popular. In order to achieve considerable improvements to our customers’ products, it is not enough to only adjust technical details to the production parameters....