Zeppelin Perfect solutions for the baked goods production
13Pages

» Engineering your success « Perfect solutions for baked goods production Reimelt Food Technology

Engineering your success Every Zeppelin plant is constructed according to individual customer requirements. This is possible thanks to our specially developed innovative processes and technologies. With the largest association of technology centers for bulk materials in the world and our extensive know-how from more than 130 years experience in plant construction, we develop the perfect solution for any requirement to ensure what is most important: your success. As a globally leading plant engineering company for the Zeppelin plant engineering – business fields handling of high-quality bulk...

Complete knowledge from one source Raw materials acceptance, storage, application, conveying, preparation, dispensing, mixing, control: we develop extraordinary solutions in all areas. All key components are developed, produced, and in some cases patented by us. The equipment, with excellent processing quality, is designed for round the clock operation. It fulfills the strict hygiene Control standards usual for the branch and is designed for easy cleaning. Fu r We are passionate about food No other company has such an amount of experience in the construction of modern systems for the food...

First in. First out The storage of raw materials is already one of the decisive factors for the quality of the end product. Zeppelin Reimelt works according to the principle of „First in – First out“. In the process, both liquid and powder raw materials are treated especially gently. Depending upon the product property, we develop individual storage solutions with cooling, insulation, supply with dehumidified air, discharge devices for preventing clumping, extending to explosion protection in accordance with ATEX. Of course, with reference to our silos and storage tanks, we attach...

Providing assistance Zeppelin has developed several components for the application of hard to handle bulk materials. Rotary feeders Rotary feeders serve to meter and discharge bulk materials below silos and containers. The feeders are suitable for all kinds of powdery and granular products. Difficult media can also be handled easily. Vibratory bottoms and fluidized bed systems Vibratory bottoms and cones, as well as fluidized bed systems, ease product conveying to the outlet. In order to activate the product flow and the conveying of hard to handle bulk materials, an eccentric motor is used...

Convey product gently Gentle conveying of products is of decisive importance for an optimal final result. We have various conveyor systems for the transport of abrasive or fragile bulk materials, such as granulated sugar: In the process, we always use the most suitable conveying process: techniques like dilute phase conveying in excess pressure and low pressure operation, extending to pneumatics overlaid with shielding gas are used. An especially gentle method of conveying is secondary air conveying. Here the conveying speed is extremely reduced. The product thus forms plugs, which,...

Heating. Drying. Refrigeration Consistent product quality depends to a great extent upon the temperature of the complete product and of the corres­ ponding individual raw materials. With the PneumoTherm fluidized bed heat exchanger, it is possible, for example, to cool or heat flour to the required temperature. PneumoTherm is also used for drying other liquefiable products, such as cocoa or icing sugar. Processing of bulk materials Sifting is a must The rotation sifter is used as a preliminary sieve in front of silos or in dumping stations, serves as a final sieve underneath containers or...

Always a clean solution Liquid sponge and sourdough production Through the use of liquid sponge, a natural bread improver develops, which ensures that the baked goods are crispier, taste better, stay fresher and keep longer. Know-how The handling of liquids requires profound knowledge of the properties of viscous and compressible media. Soaked and hot soaked grains Bread doughs with whole meal and grain are increasing in popularity. Soaked and hot soaked grains are therefore being used increasingly in bakery operations. The dissolving or suspension of raw materials such as salt and yeast,...

Know-how in high metering accuracy When precision is important, we are in our element. From components for batch weighing to differential metering scales incl. control system, you receive everything from one source. Metering bulk materials Depending upon the requirements, we have various possibilities for efficiently storing and dispensing free-flowing and hard to handle substances, extending from the manual, semi and fully automatic small component system MicDos, through the medium-sized component system MinDos to the fully automatic, high performance system MacDos. A metering and conveyor...

Horizontal mixer Mixing For perfect mixtures of dry powders or with liquid injection extending to chocolate mixtures. Pneumatic mixer For the gentle mixing of agglomerates and fine powders in the fluidized bed. Screw belt mixer The right mixer is always at hand Where only small set-up areas are available, the compact screw belt mixer provides excellent premixtures. We naturally occupy a pioneering role in mixing technology. Screw mixer We mix everything, from powder to dough. Powder mixtures are applied with almost no residue. Shear flow mixer Specially for liquids and the production of...

No cross-contamination thanks to mobile batch containerser Zeppelin Reimelt has developed an innovative system for avoiding the cross-mixing of raw materials. System solutions Continuous mixing and kneading with the Codos®System 16,000 pretzels per hour, 1.3 million buns daily, 3.2t of cookie dough per hour: the Codos®System is designed for large jobs. The continuous mixing and kneading system provides consistent dough quality around the clock. This means that the same optimal results are achieved at all times. The Codos®System contains the complete dry material and liquid metering, as well...