Zeppelin Mixing Technology
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TOP PERFORMANCE FOR CHALLENGING TASKS Mixing Technology

ENGINEERING YOUR SUCCESS Every Zeppelin plant is developed according to the clients’ specific requirements, and realized, thanks to our customized innovative processes and technologies. The knowledge we have acquired over more than 60 years of plant manufacturing and the world’s largest network for bulk material handling is the key to providing ideal solutions, whatever the challenge; after all, your success is our goal. Zeppelin plant engineering – business fields Polyolefin Plants Plants for plastics producers and forwarders Plastics & Rubber Plants Plants for the plastics processors and...

Only through an understanding of all the links in the process chain can you avoid interface problems. Zeppelin Systems controls the complete raw material handling from A to Z. This is why we can integrate our mixing systems into an existing plant or even provide you with a complete turn-key plant from one single source. All essential key components have been developed and manufactured by us: ■ Storage silos for bulk material ■ Emptying stations for sacks and big bags ■ Pneumatic suction and pressure conveying, secondary air conveying ■ Mechanical conveyors ■ Dosing scales and suction...

INTELLIGENT SOLUTIONS FOR COMPLEX TASKS We have been setting standards in the mixing technology for decades with our HENSCHEL-Mixers® and have proven expertise in the areas of plastics, additives, colors, paints, pigments, toners, food, plastic, ceramic, mineral and metal compounds. We know what is important and we have the skills to process and handle sensitive materials. We offer solutions for the mixing task and procedure as well as for­ up / down-stream handling and processing. It is no surprise that the brand HENSCHEL-Mixer ® is synonymous with first-class mixing results for...

Solutions Solutions for wood compounds ■ Suitable for various formulas, i.e. polymer type, fiber type and level of humidity, mixing ratio of the raw materials ■ Drying and compounding in one process step ensures cost-effective operation ■ Fully automatic operation ensures a highly efficient material handling process ■ Controlled dehumidification through the mixing process Our process technology ensures highest process stability even with high humidity levels. We provide solutions for processing wood compounds with our mixer - the heart of the system. Solutions for coating ■ Continuous...

Solutions for the ceramic industry Further applications ■ Production of an injectable feedstock in one process step ■ End product characteristics significantly improved thanks to unprecedented homogeneity ■ Very short cycle times ■ Considerable increase in productivity ■ Investment costs lower than conventional systems ■ Higher flexibility when changing formulas or modifying the machinery The conventional process requiring long kneading and heating time as well as costly machinery is modified so that all components can be mixed, homogenized, dispersed and friction heated in one single step....

THE WHOLE WORKS FOR CHALLENGING MIXING TASKS Our machines and systems have led mixing technology for decades. Innovative detail solutions and numerous patents are proof of our competence in machine development. Our wide range of machines provides the solutions to various application challanges. High intensity mixer FM High-speed mixer for heating, dispersing, coating (75 - 2,500 liters) Design Upright cylindrical mixing container with vertical mixing shaft and fast rotating mixing tools. Process mixer MB Friction mixer with water-cooled mixing tools for temperature-sensitive products (10,...

Mixer portfolio Continuous turbo mixer CTM Horizontal cooler mixer HC / HM Horizontal efficiency cooler mixer HCE Vertical cooler mixer KM For constant temperature coating and precise temperature transfer (100 - 1,000 kg/h) Cooler mixer for highly efficient cooling (1,700 - 6,000 liters) Product cooling and mixing processes with high throughput rates (500 - 8,500 liters) For cooling processes and homogenization of bulk materials (23 - 3,600 liters) Design The processing principle of the CTM is based on counter-rotating mixing elements: the inner screw segment tool transports the...

Mixer portfolio Vertical universal mixer Horizontal universal mixer HU/HUF HUH/HMF Gentle material homogenization Mixing processes with high throughput rates (23 - 3,600 liters) (400 - 8,500 liters) Design Upright cylindrical mixing container with vertical mixing shaft and mixing tool rotating close to the container bottom. Operating principle The rotating mixing tool lifts the product and distributes it radially for a gentle yet intensive mixing effect. Advantages ■ Gentle mixing with lower rotational speed ■ Short mixing time ■ Very good residual discharging ■ Easy to clean ■...

Safety features Many processing techniques would not have been possible without our new specific features in mixing and control systems. The mixer's technical requirements are constantly redefined and adapted to the individual tasks in order to optimize our customer's products. Formulas and product parameters are tested and validated in our Technology Center. By choosing optional features, the HENSCHEL-Mixers® can be tailored to the customer's production specifications. The following features are only a selection of the options available. Please refer to the individual product data sheets...

Zeppelin Systems GmbH Mixing Technology Henschelplatz 1 34127 Kassel Germany Tel.: +49 561 801 - 7070 Fax: +49 561 801 - 5930 henschel@zeppelin.com www.zeppelin.com For the complete Zeppelin Systems range please visit our website at www.zeppelin-systems.com Global presence ■ Australia ■ Belgium ■ Brazil ■ China ■ France ■ Germany ■ India ■ Italy ■ Korea ■ Russia ■ Saudi Arabia ■ Singapore ■ United Kingdom ■ USA © Zeppelin Systems GmbH | Subject to modifications without notice | Edition 09/16 | 031101630 | www.lake-of-consens.com