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Zeppelin Mixing technology food industry

Zeppelin Mixing technology food industry

Zeppelin Mixing technology food industry

Product catalog summary
Overview
Zeppelin Systems is a leading global manufacturer specializing in high-quality bulk material handling solutions. With over 60 years of experience, the company offers comprehensive plant manufacturing services, including basic engineering, component production, final assembly, and customer service. Their solutions cater to various industries, including food processing, plastics, and rubber.

Business Fields
  • Polyolefin Plants: For plastics producers and forwarders.
  • Plastics & Rubber Plants: Serving the plastics processors and rubber industry.
  • Food Processing Plants: Catering to the food, confectionery, and baking industry.
  • Mixing Technology: Featuring HENSCHEL-Mixers® and other mixing systems.
  • Silos: Offering storage, mixing, and process silos.
  • Components: Includes rotary feeders, diverter valves, and more.
  • Service: Provides spare parts, customer service, and consulting.
  • Modernization/Revamping: Focuses on optimizing production lines and plant controls.
  • Quality Service: Offers measurement, testing, and calibration services.

Mixing Solutions
Zeppelin Systems provides customized mixing solutions tailored to specific client requirements. Their systems ensure efficient production lines with high availability and reproducible product quality. The company offers both continuous and batch-based system solutions.

Mixing Technology
  • Pneumatic Mixers: Used for homogenizing dry, fine-grained bulk materials with optional liquid additions.
  • Mechanical Mixers: Multi-purpose machines for homogenization and de-agglomeration.
  • Codos® Mixer: Features continuous operation with low energy input and easy cleaning.
  • Shear Flow Mixer (ShearDos): Ideal for solid/liquid mixing tasks with fast mixing capabilities.
  • Horizontal Mixer: Offers intensive mixing with short mixing and discharging times.
  • Container Mixer: Allows for intensive and fast mixing with dust-free operation.
  • Universal Mixer: Provides gentle mixing with optional heating/cooling capabilities.
  • Screw Belt Mixer: Ensures homogeneous mixing with easy cleaning options.
  • Paddle Mixer: Suitable for fast mixing with high energy input.

Applications
  • Mixing solutions are applicable in various industries, including baking, confectionery, spice mixes, baby food, and more.
  • Specific applications include flour blending, pasta production, and dough processing.

Global Presence
Zeppelin Systems has a global presence with operations in countries such as Australia, Belgium, Brazil, China, France, Germany, India, Italy, Korea, Russia, Saudi Arabia, Singapore, the United Kingdom, and the USA.
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Catalog excerpts

Zeppelin Mixing technology food industry-1

THE PERFECT SOLUTION FOR EVERY MIXING TASK Food Processing Plants

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Zeppelin Mixing technology food industry-2

ENGINEERING YOUR SUCCESS Every Zeppelin plant is developed according to the clients’ specific requirements, and realized, thanks to our customized innovative processes and technologies. The knowledge we have acquired over more than 60 years of plant manufacturing and the world’s largest network for bulk material handling is the key to providing ideal solutions, whatever the challenge; after all, your success is our goal. Zeppelin plant engineering – business fields Polyolefin Plants Plants for plastics producers and forwarders Plastics & Rubber Plants Plants for the plastics processors and rubber...

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Zeppelin Mixing technology food industry-3

SPECIFIC REQUIREMENTS – INDIVIDUAL MIXING SOLUTIONS Container mixer Our clients appreciate our comprehensive know-how in all fields of raw materials handling. We master the process steps and technology from raw material receiving to processing, and develop integrated solutions designed to fit perfectly into the system – from one single source. Our scope naturally includes optimal control technology and professional customer service around the world. Efficient production lines with high availability and reproducible product quality can only be achieved with optimum systems technology and a process...

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Zeppelin Mixing technology food industry-4

Process technology Conventional mixing factory   1 Mixing plant for dry blends   2   1 Storage of major, medium and minor ingredients   1 Storage of major ingredients  4 Conical screw belt mixer  5 Packaging line

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Zeppelin Mixing technology food industry-5

Process technology Sliced bread production Cookie production Mixing factory based on the ReciPure® concept Plant for continuous dough production   1   1 Container transport systems with integrated scale   1 Outdoor storage silo  2 Storage of major, medium and minor ingredients  2 Shear flow mixer ShearDos (liquid sponge line) nn Fresh baked goods nn Confectionery nn Baby food nn and many more nn Extended shelf-life baked goods industry nn and many more

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Zeppelin Mixing technology food industry-6

ALWAYS THE PERFECT A variety of different mixing tasks needs to be solved in the manufacture of products. Zeppelin provides a wide selection of mixers to meet all requirements. Pneumatic mixers are used for the homogenization of dry, finegrained bulk material; fat and other liquid active ingredients can also be added. Pneumatic mixers only require air and no special mixing tools for the gentle mixing of bulk material. Mechanical mixers, on the other hand, are generally fitted with mixing tools. Mechanical mixers are usually multi-purpose machines with a wide range of applications besides homogenization,...

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Zeppelin Mixing technology food industry-7

Mixer portfolio Container mixer Pneumatic mixer Horizontal mixer Universal mixer Design The mixer is composed of a mixing lid with integrated mixing tools. This, together with the docked container, forms the mixing chamber. Operating principle All raw materials for one recipe are collected in transportable containers and docked to the mixing head of the container mixer. During mixing the container hopper makes a 180° upwards turn while the tools in the mixer head are rotating. Liquids can be added through a hollow shaft. Advantages ■ Intensive and fast mixing of all components ■ Mixing without...

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Zeppelin Mixing technology food industry-8

Mixer portfolio Screw belt mixer Conical screw belt mixer Paddle mixer Laboratory mixer Design Vertical cylindrical mixing vessel with rotating screw belt mixing tool. Operating principle The mixing tool conveys the material upwards close to the wall, creating a downward flow in the center of the vessel. Advantage The three-dimensional mixing process results in a very homogeneous mixture. Application Production of premixes composed of various flours and baking ingredients. Cleaning ■ Inspection and cleaning hatch for easy access ■ Cleaning of the screw belt through air nozzles available as option...

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Zeppelin Mixing technology food industry-9

Zeppelin Systems GmbH Food Processing Plants Messenhauser StraBe 37 - 45 63322 Rodermark Germany Tel.: +49 6074 691 - 0 Fax: +49 6074 6031 [email protected] www.zeppelin.com For the complete Zeppelin Systems range please visit our website at www.zeppelin-systems.com Global presence ■ Australia ■ Belgium ■ Brazil ■ China ■ France ■ Germany ■ India ■ Italy ■ Korea ■ Russia ■ Saudi Arabia ■ Singapore ■ United Kingdom ■ USA © Zeppelin Systems GmbH | Subject to change | Edition 04/17 | 031101710 | www.lake-of-consens.com

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All Zeppelin Silos & Systems catalogs and technical brochures

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.