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Zeppelin Henschel Mixing Technology

Zeppelin Henschel Mixing Technology

Zeppelin Henschel Mixing Technology

Product catalog summary
Introduction
Zeppelin is committed to innovation and excellence in engineering, inspired by Count Ferdinand von Zeppelin. The company focuses on leading various business fields by developing advanced systems tailored to customer needs.
Business Fields
Zeppelin's plant engineering spans several sectors, including:
  • Polymer Plants for plastics producers and forwarders.
  • Plastics Processing & Rubber Plants for the plastics and rubber industry.
  • Reimelt Food Technology for the food, confectionery, and bakery industry.
  • Henschel Mixing Technology, offering mixers, extruders, and compounders.
  • Liquids Processing for beverages and pharmaceuticals.
  • Silos & Filters, providing silo technology and filters.
  • Components such as diverter valves, rotary feeders, and separators.
  • Service, including assembly, maintenance, and spare parts.
Engineering Excellence
The Technology Center is crucial for developing new processing methods and innovations, particularly in mixing technology for plastics and chemicals, supporting research and testing for competitive advantages.
Process Integration
Zeppelin Reimelt offers comprehensive material handling solutions, integrating mixing and compounding systems into existing plants or providing complete systems, with key components developed in-house.
Service and Support
Zeppelin provides extensive support, including installation, operation, maintenance, and training, ensuring safe operation and compliance with safety standards, including ATEX directives.
Mixing Technology
Henschel Mixing Technology offers a range of mixers and compounders with features like explosion protection, wear protection, and advanced control systems, designed for high efficiency and product quality.
Innovative Solutions
Zeppelin provides solutions for complex tasks across industries, such as EPS coating, PVC-U window profiles, wood plastic compounds, powder coatings, and glass industry solutions, emphasizing efficiency, safety, and compliance.
Conclusion
Zeppelin's dedication to innovation and engineering excellence ensures they remain at the forefront of technology, providing tailored solutions for diverse client needs across various industries.
RHC Series Co-Rotating Twin Screw Compounders
This document details the RHC series co-rotating twin screw compounders by Zeppelin Reimelt GmbH, designed to enhance product quality and reduce power consumption.
Specifications and Features
  • Patent-pending screw elements avoid kneading elements to prevent material damage.
  • Large capacity screw elements with innovative heating cartridge configurations ensure optimal process conditions.
  • Modular machine base design and standard heating-cooling system facilitate easy cleaning and reduce maintenance.
  • A single screw discharge extruder is available for compounding highly filled or shear-sensitive plastics.
Benefits
  • Superior product quality with demanding materials and tasks.
  • Consistent process conditions and capacity, even under wear conditions.
  • Operational costs minimized with up to 30% energy savings.
  • High availability due to low wear technology, adjustable for future requirements.
  • Flexibility in compounding a wide range of formulations.
Global Presence
Zeppelin Reimelt GmbH has a global presence with offices in multiple countries, including Belgium, Brazil, China, France, Germany, India, Italy, Korea, Russia, Saudi Arabia, Singapore, the United Kingdom, and the USA.
Contact Information
Zeppelin Reimelt GmbH, Henschel Mixing Technology, Henschelplatz 1, 34127 Kassel, Germany. Tel.: +49 561 801-5889, Fax: +49 561 801-5360, Email: [email protected], Website: www.zeppelin-systems.com
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Catalog excerpts

Zeppelin Henschel Mixing Technology-1

» Engineering your success « Top performance for challenging tasks Henschel Mixing Technology

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Zeppelin Henschel Mixing Technology-2

Innovation Tradition Engineering your success To master processes, develop systems and know exactly what the needs of the customers are: these are the requirements for an optimal design and manufacturing of plants. Our objective is to lead in every field of business we deal with by always exhibiting top performance. We are determined to meet your needs and expectations by developing technologically advanced and efficient systems. This is why a product, a plant or a complex system designed by Zeppelin will always be one thing – engineered for your success. Zeppelin plant engineering – business...

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Zeppelin Henschel Mixing Technology-3

Solutions by knowing the process The center of engineering excellence Knowledge of only single elements of a chain can mean danger of not understanding interfaces and their effects. Zeppelin Reimelt offers the complete material handling and material processing from A to Z. Automating » Engineering your success « Zeppelin Reimelt has control over the whole process of raw material handling. This is why we can integrate our mixing and compounding systems into an existing plant or even provide you with a complete plant from one single source. All essential key components have been developed and manufactured...

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Zeppelin Henschel Mixing Technology-4

The complete range of Henschel expertise To achieve efficient production lines with high availability and consistent product quality one should apply an appropriate system technology and a process tailored to the specific needs of the particular product. Our plants and mixers meet these requirements in system solutions for continuous and batchwise processing. Please refer to the chart for a quick overview of our main core competencies. Great minds build great plants Before a plant goes into operation, many Zeppelin Reimelt experts were involved in the realization. All of them reliable specialists...

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Zeppelin Henschel Mixing Technology-5

Intelligent solutions for complex tasks We have been setting standards for more than 50 years and have proven expertise in processing of colors, paints and pigments, toners, chemicals, plastic compounds and minerals. We know what’s important and we have the skills to process and handle sensitive materials. No wonder our solutions are in such high demand. Solutions for PVC-P films, cables Solutions for PVC-U window profiles, pipes, sheets Solutions for wood plastic compounds »»Exact consistency of end product characteristics »»Elimination of defects (fish-eyes) by adding the exact quantity of...

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Zeppelin Henschel Mixing Technology-6

Other applications Solutions for powder coatings »»Production free from cross-contamination »»Intelligent plant layout for large variety of formulas »»Container system prevents demixing during transport »»Batch tracing to ensure highest product control »»Special explosion protection for maximum safety in day-to-day operations »»High efficiency even with difficult product characteristics »»Safe operation due to explosion protection »»Compliance with hygiene guidelines »»Consistent product quality »»Flexible systems engineering for a large variety of processes Solutions for the glass industry Features...

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Zeppelin Henschel Mixing Technology-7

Mixing completed Our systems have led the mixing technology for more than 50 years. Innovative detail solutions and numerous patents are proof of our competence in machine development. Many processing techniques would not have been possible without the specific new features in mixing and control systems. The mixers’ technical requirements are constantly redefined and adapted to the individual tasks in order to optimize our customers’ products. By choosing optional features, the Henschel-Mixers® and compounders can be tailored to the customers’ production specifications. The following features...

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Zeppelin Henschel Mixing Technology-8

Synchronized compounding Simply good The requirements for compounding systems keep getting more demanding. We provide the solutions. Our latest developement of screw elements can compound even the most sensitive materials. Specific mixing elements designed to work with minimal shear forces enable a unique processing technique for gentle compounding of all types of thermoplastics and filler materials These newly developed and patent pending screw elements are part of the RHC series co-rotating twin screw compounders. This system solution boosts even more innovations. Large capacity screw elements...

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Zeppelin Henschel Mixing Technology-9

Global presence »»Belgium »»Brazil »»China »»France »»Germany »»India »»Italy »»Korea »»Russia »»Saudi Arabia Zeppelin Reimelt GmbH Henschel Mixing Technology »»United Kingdom Email: [email protected] www.zeppelin-systems.com © Zeppelin Reimelt GmbH Edition 09/11 | 11-0174 Subject to modifications without notice

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.