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Zeppelin Conveying technology

Zeppelin Conveying technology

Zeppelin Conveying technology

Product catalog summary
Overview
Zeppelin Systems is a leading manufacturer of high-quality bulk material and liquid handling plants. With over 60 years of experience, the company offers comprehensive plant manufacturing services, including basic engineering, component production, assembly, and customer service. Zeppelin Systems is known for its financial strength and global network, making it a reliable partner for various industries.
Business Fields
  • Polymer Plants: For plastics producers and forwarders.
  • Plastics Processing & Rubber Plants: For the plastics processing and rubber industry.
  • Reimelt Food Technology: For the food, confectionery, and bakery industry.
  • Henschel Mixing Technology: Mixers and mixing systems.
  • Silos & Filters: Silo technology and filters.
  • Components: Includes diverter valves, rotary feeders, separators, sifters, etc.
  • Customer Service: Assembly, maintenance, and spare parts.
  • Quality Service: Quality management services.
Conveying Technology
Zeppelin Systems offers various conveying technologies tailored to individual requirements, including pneumatic dilute phase, dense phase, dune phase, and hydraulic conveying. The choice of system depends on factors such as bulk material properties, plant parameters, and cost considerations.
Conveying Methods
  • Pneumatic Dilute Phase Conveying (Lean-Tec): Offers high flexibility and low maintenance, suitable for varying quantities and long distances.
  • Pneumatic Dense Phase Conveying (Dense-Tec): Ideal for high-quality pellets, operates at higher pressures, and is suitable for short distances.
  • Bypass Systems (Twin-Tec Intraflow): Prevents pipe clogging and ensures gentle transport, suitable for bulk materials with good fluidization characteristics.
  • Hydraulic Conveying (Hydro-Tec): Uses water as a medium, advantageous for long distances and high purity demands, with lower energy consumption.
Advantages of Conveying Technologies
The document provides a comparison of different conveying technologies, highlighting their suitability for various products, conveying distances, capacities, velocities, and pressures. Each method has specific advantages depending on the application requirements.
Global Presence
Zeppelin Systems has a global presence with operations in countries including Australia, Belgium, Brazil, China, France, Germany, India, Italy, Korea, Russia, Saudi Arabia, Singapore, the United Kingdom, and the USA.
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Catalog excerpts

Zeppelin Conveying technology-1

THE WAY IS OUR GOAL Innovative conveying systems Conveying technology

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Zeppelin Conveying technology-2

ENGINEERING YOUR SUCCESS Every Zeppelin plant is developed according to the clients’ specific requirements and realized thanks to our customized innovative processes and technologies. The knowledge we have acquired over more than 60 years of plant manufacturing and the world’s largest network for bulk material handling are the key to providing ideal solutions whatever the challenge. After all, your success is our goal. Zeppelin plant engineering – business fields Polymer Plants Plants for plastics producers and forwarders Plastics Processing & Rubber Plants Plants for the plastics processing...

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Zeppelin Conveying technology-3

Customer requirements In order to develop the ideal system tailored to your individual requirements, we analyze the properties of your bulk materials and we consider the plant parameters, the concept of the complete plant as well as the investment and operation costs. The following are various conveying methods to select from according to the customer's requirements: ■ Pneumatic dilute phase conveying Lean-Tec ■ Pneumatic dense phase conveying Dense-Tec ■ Pneumatic dune phase conveying Twin-Tec ■ Hydraulic conveying Hydro-Tec Clever combinations are also possible: e.g. dilute phase conveying...

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Zeppelin Conveying technology-4

Dense phase conveying / «.• • * . •• • . . • • • • • . • •••»•• • • • (•*. • •*. . • •••••.'*#• #, • ••'•••••• •!••••.» . • • • • • • • • ® , f ■ •• >|L • t •' • Dense-Tec: totally gentle conveying The pneumatic dilute phase conveying process is mainly characterized by the system's high flexibility e.g. in case of varying conveying quantities. This type of conveying system is very simple compared to other conveying processes and can be used for short or long conveying distances. The necessary components are simple and require low maintenance. A further advantage of dilute phase conveying...

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Zeppelin Conveying technology-5

Bypass systems Twin-Tec Intraflow: reliable – gentle – clean The innovative Intraflow system is a bypass system which prevents the clog­ ­ng of pipes by dissolving the plugs as they form. Air is gi injected through a small pipe installed in the conveying piping to ensure continuous, gentle transport of the product and operational reliability. This bypass system is mainly used for bulk materials with good fluidization character­stics, especially PTA/CTA. i Twin-Tec Overflow und Airfloat: specially designed for powders Velocity (typical): depending on the selected conveying system Air to solids...

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Zeppelin Conveying technology-6

Advantages of the different conveying technologies at a glance Applications Conveying process Type of product Conveying data Fine powder Grit, coarse powders Conveying distance** [m] Conveying capacity** [t/h] Conveying velocity [m/s] Conv. pressures (recommended) [bar (g)] Dilute phase conveying ✓ ✓ ✓ ✓ ✓ ✓ < 1500 < 200 15 - 35 < 20 kg/kg < 3.5 Dense phase conveying Hydro-Tec: The best way to manage long distances Dune phase conveying with bypass system For hydraulic conveying, water is used as conveying medium instead Velocity (typical): 1.5 - 3 m/s of gas. This conveying...

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Zeppelin Conveying technology-7

Global presence ■ Australia ■ Belgium ■ Brazil ■ China ■ France ■ Germany Zeppelin Systems GmbH ■ India Germany ■ Korea United Kingdom For the complete Zeppelin Systems range please visit our website at www.zeppelin-systems.com © Zeppelin Systems GmbH | Subject to change | Edition 04/15 | 031101502 | www.lake-of-consens.com

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.