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Bulk materials components made by Zeppelin

Bulk materials components made by Zeppelin
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Bulk materials components made by Zeppelin

Product catalog summary
Introduction
Zeppelin Systems is a prominent manufacturer specializing in high-quality bulk material handling. They offer comprehensive plant manufacturing services, covering everything from basic engineering to after-sales service across various industries.
Business Fields
Zeppelin Systems operates in multiple business fields, including Polymer Plants, Plastics Processing & Rubber Plants, Reimelt Food Technology, Henschel Mixing Technology, Liquids Processing, and Silos & Filters. Each field is specifically tailored to meet the unique needs of its respective industry.
Components and Quality
Zeppelin is committed to an uncompromising quality strategy in developing components for bulk materials. Their innovative solutions provide advantages such as increased throughput and reduced wear and tear.
Rotary Feeders
Zeppelin's rotary feeders are engineered to minimize leakage and wear, featuring gap-free seals and innovative edge designs to prevent product damage. They include jacket heating systems to reduce leakage and can be customized for specific site requirements.
Diverter Valves
Zeppelin's diverter valves are designed for efficient flow direction of bulk materials. They include inflatable seals to prevent leakage and wear, with replaceable inserts to extend service life. These valves are adaptable for various applications and conditions.
Additional Components
Zeppelin offers additional components such as samplers and vacuum hopper loaders, designed for efficient sampling and material handling under various conditions.
Conclusion
Zeppelin Systems provides a comprehensive range of high-quality components and solutions for bulk material handling, ensuring reliability and efficiency across different industries.
Automatic Feeding System
The SFG powder vacuum hopper loader is designed to automatically feed pelletized, powdered, and granulated products to equipment like silos, hoppers, processing machines, and extruders. It features an oversized filter surface area for powdered products and can be integrated with existing systems or used standalone.
Zeppelin Technology Center
Located in Friedrichshafen, Germany, the Zeppelin Technology Center is the world's largest facility for handling bulk materials in the plastics, chemicals, and rubber industries, also supporting the food industry and mixing and compounding sectors with additional test facilities in Rödermark and Kassel.
Research and Development
Zeppelin employs specialists who excel in their fields, ensuring high standards for each component. Their teams in development, manufacturing, installation, and quality assurance are committed to maintaining quality.
Global Presence
Zeppelin Systems GmbH has a global presence with offices in Belgium, Brazil, China, France, Germany, India, Italy, Korea, Russia, Saudi Arabia, Singapore, the United Kingdom, and the USA.
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Catalog excerpts

Bulk materials components made by Zeppelin-1

» Engineering your success « Bulk materials components made by Zeppelin Quality that pays off

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Bulk materials components made by Zeppelin-2

Engineering your success Zeppelin Systems, the world leading plant manufacturer for high quality bulk material handling, has remarkably grown over the past 60 years. We cover the demands of a wide range of industries and supply all plant manufacturing services from one single source, whether basic engineering, in-house production of components, final assembly or comprehensive after sales service. Thanks to our financial strength and our global network we have long been a reliable partner for our customers.

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Bulk materials components made by Zeppelin-3

Every Zeppelin plant is developed according to the clients’ specific requirements and realized thanks to our customized innovative processes and technologies. The knowledge we have acquired over more than 60 years of plant manufacturing and the world’s largest network for bulk material handling are the key to providing ideal solutions whatever the challenge. After all, your success is our goal. Zeppelin plant engineering – business fields Polymer Plants Plants for plastics producers and forwarders Plastics Processing & Rubber Plants Plants for the plastics processing and rubber industry Reimelt...

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Bulk materials components made by Zeppelin-4

Quality prevails When Zeppelin pushed the development of its components many years ago, it was clear to all that only unconditional quality strategy would lead to success. In the meantime, we have become one of the leading components suppliers for bulk materials. Our customers benefit from our innovative solutions and their numerous advantages.

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Bulk materials components made by Zeppelin-5

Rotary feeders High-tech rotary feeders Our rotary feeders are so efficient that even a smaller design will perform just as well. Thanks to the intelligent feeder design, product damage is almost history! Gap-free seals Gap-free sealing system The sealing system incorporated in our highpressure rotary feeders with operating pressures up to 3.5 bar has been specially designed to eliminate gaps through which fine dust or powder may penetrate. Seals in conventional sealing systems are subject to rapid wear caused by penetrating material. Our seals, however, can last at least 12 months if installed...

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Bulk materials components made by Zeppelin-6

Purge gas connections for purge gas flow For a long service life Minimizing leakage Rotary shaft seals have become the standard modern sealing system for rotating shafts. Although the reliability of their function is very good for use with gases or liquids at limited pressures, difficulties may occur if they are used with powders, e.g. when powder particles penetrate between the sealing lip and the sealing surface. Then, the seal rings are often worn after a few weeks only. Therefore, rotary feeders designed by Zeppelin are equipped with a purge gas connection. The purge gas flow reduces abrasion...

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Bulk materials components made by Zeppelin-7

Rotary feeders Maximum flexibility Our versatile rotary feeder program offers ideal solutions for various fields of application and installations. Whether flexible speed regulation by chain transmission or flange-mounted or interlocked maintenance-free drive units, we customize your rotary feeder in accordance with the specific conditions on site and your requirements. Versatile rotary feeder program « « Jacket heating system to prevent leakage 7

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Inflatable sealing system (close-up view) – prevents the penetration of impurities Inflatable sealing system in operating mode Maximum efficiency Inflated for longer life diverter valves The large range of Zeppelin diverter valves offers the right solution for any application. Our latest generation of diverter valves is based on an especially intelligent design principle: they can be tailored to the simplest standard application or the most complicated one. Diverter valves are used for directing the flow of bulk materials without losses caused by leakage. Reliable switching and perfect sealing...

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Bulk materials components made by Zeppelin-9

Diverter valves Just replace the inserts! Often the simplest solutions require the most development work. This is the case for the static sealing system incorporated in our diverter valves. Our engineers have designed several seal edges that ensure a reliable sealing and minimize friction during switching. Special shaping ensures that the gasket is fixed tightly in the groove bed. The effort has paid off for our customers: additional control interlocks and the actuation of additional instruments are no longer necessary; exchanging the seal has been facilitated and can be realized during the regular...

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Rotary feeders Rotary feeders from the expert The Zeppelin modular system of rotary feeders always offers the ideal solution for your application. High pressure rotary feeders For feeding into pneumatic dilute and dense phase conveying systems or for feeding and discharge of bulk materials in processing plants Bulk materials Powder, pellets Operating pressure Temperature range Sizes (Capacities) Aluminium/stainless steel/gray cast iron Direct drive/chain drive, leakage gas collector, feeding chutes, ATEX design, quick cleaning version, additional accessories upon request Subject to modifications...

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Bulk materials components made by Zeppelin-11

Medium pressure rotary feeders Discharge rotary feeder Discharge rotary feeder Blow-through rotary feeder For the metered discharge of bulk materials as well as feeding equipment for dilute phase conveying systems For feeding bulk materials into pneumatic dilute phase conveying systems Powder

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Diverter valves Diverter valves Setting the course for the future Zeppelin diverter valves have been developed to guarantee reliable operation in the future as well. The patented design of the inlet, the outlet and the rotary plug channel ensures gentle transport of materials without any deposits. The active conveying direction is pressure-tight to avoid leakage or product impurities. Inflatable seals enable washing of pipes. M-Diverter valve Application Diverter valves for directing or converging the product flow in Special features Multi-way diverter valve Bulk materials Powder, pellets Operating...

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Single channel TST-Diverter valve VST-Diverter valve Y-Diverter valve Mounted on the silo without adapters Universal use for directing the product flow Symmetric piping design pneumatic conveying systems and gravity pipes

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.