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Aeration and Mixing systems

Aeration and Mixing systems
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Aeration and Mixing systems

Product catalog summary
Aeration and Mixing Solutions
Zenit offers a wide range of aeration and mixing products for civil and industrial wastewater treatment, including air diffusers, submerged aerators, and mixers, all designed to improve efficiency and performance.
Air Diffusers
  • Disc-shaped and Tubular Diffusers: Available in 9" and 12" disc-shaped and 2" tubular forms, these diffusers use elastomer membranes for high oxygen transfer efficiency, suitable for sand and oil separation.
  • OXYPLATE: Fine-bubble disc-shaped diffusers ideal for continuous or intermittent aeration, balancing oxygen transfer and pressure drop.
  • OXYTUBE: Tubular diffusers recommended for removable aeration systems, easy to install and maintain in full tanks.
  • OXYINOX: Made from AISI 316 stainless steel, used in environments requiring mixing and oxygenation, such as sand separators and digestion tanks.
Submerged Aerators
  • JET OXY Systems: Venturi-type aerators providing efficient mixing and aeration, suitable for homogenization and storage tanks, installable without emptying the tank.
Mixers
  • Zenit Mixers: Equipped with high-efficiency IE3 motors for optimal energy use and minimal maintenance, modular for customization, suitable for processes like equalization and denitrification.
  • Construction and Features: Built with innovative materials for reliability and long service life, featuring temperature sensors, water sensors, and rugged planetary reduction gearboxes.
Product Selection and Support
Zenit provides comprehensive support from product selection to after-sales service, offering customization, cost estimates, and on-site assistance to meet customer needs.
Material Specifications:
Components are made from grey cast iron and stainless steel, with specific grades like AISI 431 and AISI 304. Mechanical seals are SiC in an oil chamber, nuts and bolts are A2-70 and A4-70 stainless steel, and gaskets are NBR and Viton. Paintwork uses bicomponent epoxy paint with 200 μm and 400 μm thicknesses.
Installation Procedures:
Zenit offers durable and easy-to-use accessories for mixer installation, including bottom, pendular, and mast installations, each allowing for specific adjustments and ease of removal.
Company Overview:
Zenit Group is a leading manufacturer of submersible electric pumps and water treatment systems, with over 250 employees and operations in Italy, China, and Luxembourg, emphasizing customer proximity and flexibility.
Additional Information:
The document includes a disclaimer that data are not binding and subject to change, with a digital catalogue available on the Zenit website.
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Catalog excerpts

Aeration and Mixing systems-1

better together CIVIL/INDUSTRIAL AIR DIFFUSERS AERATORS MIXERS

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Aeration and Mixing systems-2

Aeration and mixing better together Aeration and mixing Zenit offers a line of aeration and mixing products for the highly specialised civil and industrial wastewater treatment sector. Air diffusers 9" and 12" disc-shaped and 2" tubular air diffusers with elastomer membranes providing high oxygen transfer efficiency Stainless steel large bubble tubular types specifically for sand and oil separation Submerged aerators Venturi-type, which ensure an efficient combined mixing and aeration action and are especially suitable for homogenization and first rainfall storage tanks Mixers high-efficiency...

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Aeration and Mixing systems-3

AIR DIFFUSERS Disc-shape and tubular air diffusers provide aeration with high oxygen transfer and low pressure drops, minimising energy consumption. Disc-shaped diffusers can be fitted with integral ball check valves. Zenit is able to design the most efficient solution for the customer's specifications, and supply the complete aeration system, including detailed assembly plans. Operating mode During operation, the membrane inflates to open the tiny holes and allow the air to flow out in the form of fine bubbles. When the blower stops, the membrane deflates and the tiny holes close to prevent...

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Aeration and Mixing systems-4

Air diffusers better together Fine-bubble disc-shaped air diffusers Disc-shaped diffusers having elastomer membrane with tiny holes for application in water treatment processes in reactors with continuous or intermittent aeration, especially recommended for high-efficiency permanent installations. The quality, design and membrane hole size ensure unbeatable efficiency in terms of the ideal oxygen transferpressure drop balance. Technical characteristics OXYPLATE 9 Min. operating flow rate [Nm3/h] Max. operating flow rate [Nm3/h] Limit flow rate [Nm /h] (*) Outside diameter Active surface area...

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Aeration and Mixing systems-5

Fine-bubble tubular air diffusers They are especially recommended for the construction of removable aeration systems and in all cases where a large output surface area is required with only a small number of air distribution pipelines. Diffusers basically consist of a head with threaded connection, a rigid polypropylene mount and a tubular membrane in elastomer with tiny holes, secured with stainless steel band clamps. Technical characteristics OXYTUBE 2-500 Min. operating flow rate [Nm /h] Max. operating flow rate [Nm3/h] Limit flow rate [Nm3/h] (*) Outside diameter Length of perforated section...

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Aeration and Mixing systems-6

Air diffusers better together Large bubble tubular diffusers Constructed in AISI 316 throughout, the type of diffuser is used where the liquid has to be both mixed and oxygenated. Its ideal applications are aerated sand separators, aerobic digestion tanks, pre-aeration tanks and in general any installation where the use of steel is necessary due to the nature of the liquid for treatment. Bottom hole diameter [mm] Thread connection Bubble dimensions Body material The air emitted by the diffuser in the form of large bubbles combines with the flow of wastewater to trigger a spiral motion which encourages...

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Aeration and Mixing systems-7

Submerged aerators SUBMERGED AERATORS Venturi-type submerged aerators ensure an efficient combined mixing and aeration action and they are especially suitable for homogenization and first rainfall storage tanks. JET OXY 80 and 150 units have a polyurethane (Vulkollan) diaphragm, easily replaceable without dismantling the pump from the ejector The JET OXY 80 device has a flange suitable for connection to electric pumps having DN80 and DN100 discharges. Operating mode They consist of submersible pumps with power levels up to 30 kW and channel impellers with large free passage combined with "OXY"...

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Aeration and Mixing systems-8

Submerged aerators better together Submerged aeration systems JET OXY 50 units comprise a Venturi-type ejector coupled to a submersible electric pump rated from 0.37 to 1.5 kW with open multi-channel or vortex impeller. JET OXY models can be selected on the basis of the performance curve best suited to requirements, optimising consumption. Characteristics • Cast iron body (GJL-250) • Suitable for use with DRO and DGO pumps • Can be permanently coupled to the pump or mounted on the bottom of the tank using the automatic coupler (DAC type) OXY body (cone + integral diaphragm) Sliding flange with...

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Aeration and Mixing systems-9

Submerged aerators JET OXY 80 ÷ 300 Submerged aeration systems JET OXY 80 ÷ 300 units comprise a Venturi-type ejector with replaceable diaphragm coupled to a UNIQA or Grey series submersible electric pump rated from 3.0 to 30 kW. Characteristics • Cast iron structure • Stainless steel diffuser cone • Diaphragm is interchangeable for flow rate adjustment or for easier replacement in the event of wear OXY body Interchangeable diaphragm Stainless steel diffuser cone Stainless steel screws Air intake pipe with flue filter and galvanised steel lifting hook Connecting tie-rod between pump and intake...

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Aeration and Mixing systems-10

Mixers better together MIXER Essential components of water treatment and purification plants, the new Zenit mixers share the stylish looks, reliability and new-concept highefficiency motors of the UNIQA range. Submerged mixers are the most practical, efficient solution for mixing liquids in water treatment and purification plants. Their efficiency class IE3 motors, already applied on the Zenit UNIQA range of submersible pumps, keep running costs down, with low energy use and limited maintenance. Models available also with ATEX certification. Their complete compatibility and vast assortment of...

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Aeration and Mixing systems-11

Series specifications 4 - 6 - 8 poles DIRECT TRASMISSION 4 poles REDUCTION GEARS Operating mode Suitably installed in tanks, these devices apply a force varying depending on the propeller diameter, shape and rotation speed to the liquid in which they are immersed, and keep the mass of fluid in motion to boost homogenisation and prevent sediment formation. Application Zenit ZMD and ZMR series mixers can be used in equalisation, denitrification and homogenisation processes in industrial and civil plants. They can be adopted in single or multiple installations, or in combination with bottom aeration...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.